Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual PDF

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3004569
ARX 45-2 KU St IIIA / T4i Product Identification Number 3004565

FILE DETAILS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 340
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

1    Introduction ...........................................................  9
    1.1    About this workshop manual........................................ 12
    1.1.1    Who is the workshop manual intended for......................... 12
    1.1.2    Purpose......................................................... 12
    1.1.3    Applicability of the workshop manual............................ 12
    1.1.4    Validity of the workshop manual................................. 12
2    Safety measures and instructions........................................ 13
    2.1    Safety rules...................................................... 14
    2.2    Environmental and hygiene principles.............................. 17
    2.3    Fire prevention................................................... 18
    2.4    Claim conditions and disclaimer of liability...................... 18
3    Specification manual.................................................... 19
    3.1    Basic data........................................................ 20
    3.2    Dimensioned drawing of the machine................................ 22
    3.3    Technical data.................................................... 24
4    Specification of operating fluids....................................... 27
    4.1.1    Engine oil ..................................................... 28
    4.1.2    Fuel............................................................ 29
    4.1.3    Coolant......................................................... 30
    4.1.4    Hydraulic oil................................................... 31
    4.1.5    Lubricating grease.............................................. 31
    4.1.6    Emulsion ....................................................... 31
    4.1.7    Fillings........................................................ 32
5    Frame................................................................... 33
    5.1    Description of basic elements..................................... 35
    5.4    Mechanical parts.................................................. 36
    5.4.1    Replacement of swinging support joint head...................... 36
    5.4.2    Replacement of swinging joint bearing........................... 37
    5.4.3    Lubrication of steering piston bearing.......................... 37
    5.4.4    Dashboard (screws).............................................. 38
    5.4.5    Gas pressure spring............................................. 38
    5.4.6    Disassembly/replacement of engine bonnet........................ 39
    5.4.7    Swinging support................................................ 41
    5.4.8    Replacement of joint head....................................... 41
    5.4.9    Swinging joint.................................................. 54
    5.4.10    Replacement of bearing......................................... 54
    5.5    Fuel tank......................................................... 64
    5.5.1    Fuel level check................................................ 64
    5.5.2    Fuel replenishment.............................................. 64
    5.5.3    Fuel drainage................................................... 65
    5.5.4    Cleaning the fuel tank.......................................... 65
    5.6    Hydraulic tank.................................................... 66
    5.6.1    Check of the hydraulic oil level................................ 66
    5.6.2    Hydraulic oil replenishment..................................... 66
    5.6.3    Hydraulic oil drainage.......................................... 67
    5.6.4    Hydraulic oil filter replacement................................ 68
    5.6.6    Ventilation filter replacement.................................. 69
    5.7    Water tank........................................................ 70
    5.7.1    Water tank removal.............................................. 70
    5.9    Sprinkling........................................................ 72
    5.9.2    Cleaning accessories............................................ 72
    5.9.3    Sprinkling device............................................... 72
    5.9.4    Sprinkling with shut-off valve.................................. 73
    5.9.5    Scraper......................................................... 73
    5.10    ROPS lifting and lowering........................................ 74
    5.10.1    Raising and lowering of the ROPS with a plastic canopy......... 78
    5.10.2    Lowering and raising of the plastic canopy..................... 84
6    Cab and platform........................................................ 87
    6.1    Description of basic elements..................................... 89
    6.3    Electrical installation........................................... 90
    6.3.1    Steering column................................................. 90
    6.3.2    Output layout on the steering pillar............................ 90
    6.3.3    Relays and fuses in the engine compartment...................... 91
    6.3.4    Dashboard....................................................... 91
    6.3.5    Multifunctional display (A4).................................... 92
    6.3.6    Control lever panel............................................. 93
    6.3.7    Other components................................................ 93
    6.3.7.1    Control unit of the machine A3................................ 93
    6.4    Mechanical parts.................................................. 94
7    Front drum.............................................................. 95
    7.1    Description of basic elements..................................... 96
    7.2    Hydraulic parts................................................... 97
    7.2.1    Overview of hydraulic hoses..................................... 97
    7.3    Mechanical parts.................................................. 98
    7.3.1    Replacement of vibration unit bearings ......................... 98
    7.3.1.1    Drum removal ................................................. 98
    7.3.1.2    Mounting of the vibrator shaft................................116
    7.3.1.3    Removal of the vibrator shaft:................................124
    7.3.1.4    Installation of the roller drum...............................124
    7.3.1.5    Roller drum ballast...........................................144
8    Rear drum...............................................................147
    8.1    Description of basic elements.....................................148
    8.2    Hydraulic parts...................................................149
    8.2.1    Overview of hydraulic hoses.....................................149
    8.4    Mechanical parts..................................................150
    8.4.1    Replacement of vibration unit bearings..........................150
    8.4.1.1    Drum removal..................................................150
    8.4.1.2    Drum disassembly..............................................155
    8.4.1.3    Drum assembly.................................................163
9    Front axle (not part of machine equipment)..............................181
10    Rear axle..............................................................183
    10.1    Description of basic elements....................................184
    10.4    Mechanical parts.................................................185
    10.4.1    Replacement of travel motor at the pneumatic axle..............185
11    Travel.................................................................191
    11.1    Description of basic elements....................................192
    11.2    Hydraulic parts..................................................193
    11.2.1    Brake test.....................................................193
    11.2.1.1    Check of the parking brake...................................193
    11.2.1.2    Check of the emergency brake.................................194
    11.2.1.3    Check of the service brake...................................195
12    Vibration..............................................................197
    12.1    Description of basic elements....................................198
13    Steering...............................................................199
    13.1    Description of basic elements....................................200
14    Cooling................................................................201
    14.1    Description of basic elements....................................202
    14.2    Hydraulic parts..................................................203
    14.2.1    Hydraulic oil cooler cleaning..................................203
    14.4    Mechanical parts.................................................204
    14.4.1    Coolant and check of coolant level.............................204
    14.4.1.1    Coolant level check..........................................204
    14.4.1.2    Coolant replenishment........................................205
    14.4.1.3    Cooler cleaning..............................................205
15    Engine.................................................................207
    15.1    Description of basic elements....................................208
    15.1.1    Overview of engine compartment.................................208
    15.1.2    Kubota engine servicing........................................209
    15.3    Electrical installation..........................................210
    15.3.1    Steering pillar fuses..........................................210
    15.4    Mechanical parts.................................................211
    15.4.1    Fuel filter element............................................211
    15.4.2    Water separator filter element.................................211
    15.4.3    Engine oil.....................................................212
    15.4.3.1    Check of engine oil level....................................212
    15.4.3.2    Engine oil replenishment.....................................213
    15.4.3.3    Engine oil draining..........................................214
    15.4.3.4    Engine oil filter replacement................................215
    15.4.4    Inlet air filter...............................................217
    15.5    Hydraulic oil temperature sensor replacement.....................219
16    Optional equipment.....................................................225
    16.1    List of optional equipment.......................................226
17    General procedures.....................................................227
    17.2    Electrical installation..........................................228
    17.2.1    Travel pump magnetic coil check................................228
    17.2.2    Preparation for welding works..................................230
    17.2.3    Starting the battery by means of another battery (jumping) ....231
    17.2.4    Charging the battery with a charger............................232
    17.2.5    Long-term storage..............................................232
    17.2.6    Battery replacement............................................233
    17.2.7    Lamp replacement...............................................234
    17.2.7.1    Front lamp replacement.......................................234
    17.2.7.2    Rear lamp replacement........................................235
    17.4    Calibration and setting (calibration mode).......................236
    17.4.1    Calibration mode...............................................237
    17.4.2    Calibration of the minimum current of travel coils.............240
18    Troubleshooting........................................................243
    18.1    SW error diagnostics.............................................244
    18.1.1    Error codes....................................................244
    18.2    Pressure check...................................................250
    18.2.1    Pressure check and adjustment..................................250
    18.2.1.1    Vibration control valve......................................250
    18.2.2    Steering pressure setting......................................251
    18.2.3    Steering valve.................................................251
    18.2.4    Maximum pressure of vibration control valve....................252
    18.2.5    Travel pump check..............................................252
    18.2.5.1    Supply pressure check........................................252
    18.2.5.2    Travel pressure check........................................253
    18.2.7    Travel pump zero position adjustment...........................255
    18.2.7.1    Travel pump magnetic coil check..............................256
    18.2.8    Travel pump servo block check..................................258
    18.2.9    Edge cutter valve..............................................264
    18.2.10    Introduction..................................................268
    18.2.11    Brake valve magnetic coil check...............................269
    18.2.12    Quantity divider check........................................270
    18.2.13    Vibration control valve.......................................273
    18.2.13.1    Pressure valve..............................................273
    18.2.13.2    Magnetic coil...............................................277
    18.2.14    Travel controller.............................................278
    18.2.14.1    Travel controller replacement...............................278
    18.2.12.2    Switch check and replacement................................280
    18.2.15    Electronics replacement.......................................283
    18.2.16    Brake test....................................................287
    18.2.16.1    Check of the parking brake..................................287
    18.2.16.2    Check of the emergency brake................................287
    18.2.16.3    Check of the service brake..................................287
19    Annexes................................................................289
    19.1    Hydraulic system.................................................290
    19.1.1    Travel pump zero position adjustment...........................290
    19.1.1.1    Travel pump magnetic coil check..............................291
    19.2    Wiring diagram...................................................294
    19.3    Electric installations cable harnesses...........................300
    19.4    Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2............328
    19.5    Hydraulic system diagram ARX 36-2C, ARX 45-2C....................330
    19.7    Workshop jigs....................................................332
    19.7.1    Tools..........................................................332
    19.7.2    Special tools for the drum.....................................332
    19.7.3    Special tool for measuring the speed and frequency.............335
    19.7.4    Special tool for magnetic coil check...........................335
    19.8    Miscellaneous....................................................335