Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual - PDF

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 342
Downloadable : Yes
File Type : PDF

ARX 36-2 KU St V/ T4f Product Identification Number 3001681 –

ARX 40-2 KU StV / T4f Product Identification Number 3004564-

ARX 45-2 KU StV / T4f Product Identification Number 3001682-

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 12

1 1 1Who is the workshop manual intended for 12

1 1 2Purpose 12

1 1 3Applicability of the workshop manual 12

1 1 4Validity of the workshop manual 12

2 Safety measures and instructions 13

2 1Safety rules 14

2 2Environmental and hygiene principles 17

2 3Fire prevention 18

2 4Claim conditions and disclaimer of liability 18

3 Specification manual 19

3 1Basic data 20

3 2Dimensioned drawing of the machine 22

3 3Technical data 24

4 Specification of operating fluids 27

4 1 1Engine oil 28

4 1 2Fuel 29

4 1 3Coolant 30

4 1 4Hydraulic oil 31

4 1 5Lubricating grease 31

4 1 6Emulsion 31

4 1 7Fillings 32

5 Frame 33

5 1Description of basic elements 35

5 4Mechanical parts 36

5 4 1Replacement of swinging support joint head 36

5 4 2Replacement of swinging joint bearing 37

5 4 3Lubrication of steering piston bearing 37

5 4 4Dashboard (screws) 38

5 4 5Gas pressure spring 38

5 4 6Disassembly/replacement of engine bonnet 39

5 4 7Swinging support 41

5 4 8Replacement of joint head 41

5 4 9Swinging joint 54

5 4 10Replacement of bearing 54

5 5Fuel tank 64

5 5 1Fuel level check 64

5 5 2Fuel replenishment 64

5 5 3Fuel drainage 65

5 5 4Cleaning the fuel tank 65

5 6Hydraulic tank 66

5 6 1Check of the hydraulic oil level 66

5 6 2Hydraulic oil replenishment 66

5 6 3Hydraulic oil drainage 67

5 6 4Hydraulic oil filter replacement 68

5 6 6Ventilation filter replacement 69

5 7Water tank 70

5 7 1Water tank removal 70

5 9Sprinkling 72

5 9 2Cleaning accessories 72

5 9 3Sprinkling device 72

5 9 4Sprinkling with shut-off valve 73

5 9 5Scraper 73

5 10ROPS lifting and lowering 74

6 Cab and platform 77

6 1Description of basic elements 79

6 3Electrical installation 80

6 3 1Steering column 80

6 3 2Output layout on the steering pillar 80

6 3 3Relays and fuses in the engine compartment 81

6 3 4Dashboard 81

6 3 5Multifunctional display (A4) 83

6 3 6Control lever panel 84

6 3 7Other components 84

6 3 7 1Control unit of the machine A3 84

6 4Mechanical parts 84

7 Front drum 85

7 1Description of basic elements 86

7 2Hydraulic parts 87

7 2 1Overview of hydraulic hoses 87

7 3Mechanical parts 88

7 3 1Replacement of vibration unit bearings 88

7 3 1 1Drum removal 88

7 3 1 2Mounting of the vibrator shaft 106

7 3 1 3Removal of the vibrator shaft: 114

7 3 1 4Installation of the roller drum 114

7 3 1 5Roller drum ballast 134

8 Rear drum 137

8 1Description of basic elements 138

8 2Hydraulic parts 139

8 2 1Overview of hydraulic hoses 139

8 4Mechanical parts 140

8 4 1Replacement of vibration unit bearings 140

8 4 1 1Drum removal 140

8 4 1 2Drum disassembly 145

8 4 1 3Drum assembly 152

9 Front axle (not part of machine equipment) 171

10 Rear axle 173

10 1Description of basic elements 174

10 4Mechanical parts 175

10 4 1Replacement of travel motor at the pneumatic axle 175

11 Travel 181

11 1Description of basic elements 182

11 2Hydraulic parts 183

11 2 1Brake test 183

11 2 1 1Check of the parking brake 183

11 2 1 2Check of the emergency brake 184

11 2 1 3Check of the service brake 185

12 Vibration 187

12 1Description of basic elements 188

13 Steering 189

13 1Description of basic elements 190

14 Cooling 191

14 1Description of basic elements 192

14 2Hydraulic parts 193

14 2 1Hydraulic oil cooler cleaning 193

14 4Mechanical parts 194

14 4 1Coolant and check of coolant level 194

14 4 1 1Coolant level check 194

14 4 1 2Coolant replenishment 195

14 4 1 3Cooler cleaning 195

15 Engine 197

15 1Description of basic elements 198

15 1 1Overview of engine compartment 198

15 1 2Kubota engine servicing 199

15 3Electrical installation 200

15 3 1Steering pillar fuses 200

15 4Mechanical parts 201

15 4 1Fuel filter element 201

15 4 2Water separator filter element 201

15 4 3Engine oil 202

15 4 3 1Check of engine oil level 202

15 4 3 2Engine oil replenishment 203

15 4 3 3Engine oil draining 204

15 4 3 4Engine oil filter replacement 205

15 4 4Inlet air filter 207

15 4 5Principles of use of the machine with a diesel particulate filter (DPF) 209

15 4 5 1Diesel particulate filter (DPF) 209

15 4 5 2Diesel particulate filter (DPF) regeneration 210

15 4 5 2 1Passive regeneration 211

15 4 5 2 2Automatic active regeneration 211

15 4 5 2 2 1Suppression of DPF regeneration 212

15 4 5 2 3Active parking regeneration 213

15 4 5 3Diesel particulate filter (DPF) clogging 214

15 5Hydraulic oil temperature sensor replacement 215

16 Optional equipment 221

16 1List of optional equipment 222

17 General procedures 223

17 2Electrical installation 224

17 2 1Travel pump magnetic coil check 224

17 2 2Preparation for welding works 226

17 2 3Starting the battery by means of another battery (jumping) 227

17 2 4Charging the battery with a charger 228

17 2 5Long-term storage 228

17 2 6Battery replacement 229

17 2 7Lamp replacement 230

17 2 7 1Front lamp replacement 230

17 2 7 2Rear lamp replacement 231

17 4Calibration and setting (calibration mode) 232

17 4 1Calibration mode 233

17 4 2Calibration of the minimum current of travel coils 235

18 Troubleshooting 239

18 1SW error diagnostics 240

18 1 1Error codes 240

18 1 2Messages displayed on the display 246

18 1 3Travel controller check 246

18 1 3 1Introduction 246

18 1 3 2Test 246

18 2Pressure check 247

18 2 1Pressure check and adjustment 247

18 2 1 1Vibration control valve 247

18 2 2Steering pressure setting 247

18 2 3Steering valve 247

18 2 4Maximum pressure of vibration control valve 248

18 2 5Travel pump check 248

18 2 5 1Supply pressure check 248

18 2 5 2Travel pressure check 249

18 2 7Travel pump zero position adjustment 251

18 2 7 1Travel pump magnetic coil check 252

18 2 8Travel pump servo block check 254

18 2 9Edge cutter valve 260

18 2 10Introduction 264

18 2 11Brake valve magnetic coil check 265

18 2 12Quantity divider check 266

18 2 13Vibration control valve 269

18 2 13 1Pressure valve 269

18 2 13 2Magnetic coil 273

18 2 14Travel controller 274

18 2 14 1Replacement of the travel controller 274

18 2 14 2Switch check and replacement 276

18 2 15Electronics replacement 279

18 2 16Brake test 283

18 2 16 1Check of the parking brake 283

18 2 16 2Check of the emergency brake 283

18 2 16 3Check of the service brake 283

19 Annexes 285

19 1Hydraulic system 286

19 1 1Travel pump zero position adjustment 286

19 1 1 1Travel pump magnetic coil check 287

19 2Wiring diagram 290

19 3Electric installations cable harnesses 297

19 4Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2 328

19 5Hydraulic system diagram ARX 36-2C, ARX 45-2C 330

19 6Edge cutter hydraulic system diagram 332

19 7Workshop jigs 334

19 7 1Tools 334

19 7 2Special tools for the drum 334

19 7 3Special tool for measuring the speed and frequency 337

19 7 4Special tool for magnetic coil check 337

19 8Miscellaneous 337