Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual - PDF

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual - PDF DOWNLOAD

FILE DETAILS:

ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3038822
ARX 45-2 KU St IIIA / T4i Product Identification Number 3042948

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual - PDF DOWNLOAD

Language : English
Pages : 376
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual - PDF DOWNLOAD

Contents..................................................................  4
1    Introduction ...........................................................  9
    1.1    About this workshop manual........................................ 12
    1.1.1    Who is the workshop manual intended for......................... 12
    1.1.2    Purpose......................................................... 12
    1.1.3    Applicability of the workshop manual............................ 12
    1.1.4    Validity of the workshop manual................................. 12
2    Safety measures and instructions........................................ 13
    2.1    Safety rules...................................................... 14
    2.2    Environmental and hygiene principles.............................. 17
    2.3    Fire prevention................................................... 18
    2.4    Claim conditions and disclaimer of liability...................... 18
3    Specification manual.................................................... 19
    3.1    Basic data........................................................ 20
    3.2    Dimensioned drawing of the machine................................ 22
    3.3    Technical data.................................................... 24
4    Specification of operating fluids....................................... 27
    4.1.1    Engine oil ..................................................... 28
    4.1.2    Fuel............................................................ 29
    4.1.3    Coolant......................................................... 30
    4.1.4    Hydraulic oil................................................... 31
    4.1.5    Lubricating grease.............................................. 31
    4.1.6    Emulsion ....................................................... 31
    4.1.7    Fillings........................................................ 32
5    Frame................................................................... 33
    5.1    Description of basic elements..................................... 35
    5.4    Mechanical parts.................................................. 36
    5.4.1    Replacement of swinging support joint head...................... 36
    5.4.2    Replacement of swinging joint bearing........................... 37
    5.4.3    Lubrication of steering piston bearing.......................... 37
    5.4.4    Dashboard (screws).............................................. 38
    5.4.5    Gas pressure spring............................................. 38
    5.4.6    Disassembly/replacement of engine bonnet........................ 39
    5.4.7    Swinging support................................................ 41
    5.4.8    Replacement of joint head....................................... 41
    5.4.9    Swinging joint.................................................. 54
    5.4.10    Replacement of bearing......................................... 54
    5.5    Fuel tank......................................................... 64
    5.5.1    Fuel level check................................................ 64
    5.5.2    Fuel replenishment.............................................. 64
    5.5.3    Fuel drainage................................................... 65
    5.5.4    Cleaning the fuel tank.......................................... 65
    5.6    Hydraulic tank.................................................... 66
    5.6.1    Check of the hydraulic oil level................................ 66
    5.6.2    Hydraulic oil replenishment..................................... 66
    5.6.3    Hydraulic oil drainage.......................................... 67
    5.6.4    Hydraulic oil filter replacement................................ 68
    5.6.6    Ventilation filter replacement.................................. 69
    5.7    Water tank........................................................ 70
    5.7.1    Water tank removal.............................................. 70
    5.9    Sprinkling........................................................ 72
    5.9.2    Cleaning accessories............................................ 72
    5.9.3    Sprinkling device............................................... 72
    5.9.4    Sprinkling with shut-off valve.................................. 73
    5.9.5    Scraper......................................................... 73
    5.10    ROPS lifting and lowering........................................ 74
    5.10.1    Raising and lowering of the ROPS with a plastic canopy......... 78
    5.10.2    Lowering and raising of the plastic canopy..................... 84
6    Cab and platform........................................................ 87
    6.1    Description of basic elements..................................... 89
    6.3    Electrical installation........................................... 90
    6.3.1    Steering column................................................. 90
    6.3.2    Output layout on the steering pillar............................ 90
    6.3.3    Relays and fuses in the engine compartment...................... 91
    6.3.4    Dashboard....................................................... 91
    6.3.5    Multifunctional display (A4).................................... 92
    6.3.6    Control lever panel............................................. 93
    6.3.7    Other components................................................ 93
    6.3.7.1    Control unit of the machine A3................................ 93
    6.4    Mechanical parts.................................................. 94
7    Front drum.............................................................. 95
    7.1    Description of basic elements..................................... 96
    7.2    Hydraulic parts................................................... 97
    7.2.1    Overview of hydraulic hoses..................................... 97
    7.3    Mechanical parts.................................................. 98
    7.3.1    Replacement of vibration unit bearings ......................... 98
    7.3.1.1    Drum removal ................................................. 98
    7.3.1.2    Mounting of the vibrator shaft................................116
    7.3.1.3    Removal of the vibrator shaft:................................124
    7.3.1.4    Installation of the roller drum...............................124
    7.3.1.5    Roller drum ballast...........................................144
    7.4    Replacement rubber-metal elements from the drum ..................147
8    Rear drum...............................................................161
    8.1    Description of basic elements.....................................162
    8.2    Hydraulic parts...................................................163
    8.2.1    Overview of hydraulic hoses.....................................163
    8.4    Mechanical parts..................................................164
    8.4.1    Replacement of vibration unit bearings..........................164
    8.4.1.1    Drum removal..................................................164
    8.4.1.2    Drum disassembly..............................................169
    8.4.1.3    Drum assembly.................................................177
9    Front axle (not part of machine equipment)..............................215
10    Rear axle..............................................................217
    10.1    Description of basic elements....................................218
    10.4    Mechanical parts.................................................219
    10.4.1    Replacement of travel motor at the pneumatic axle..............219
11    Travel.................................................................225
    11.1    Description of basic elements....................................226
    11.2    Hydraulic parts..................................................227
    11.2.1    Brake test.....................................................227
    11.2.1.1    Check of the parking brake...................................227
    11.2.1.2    Check of the emergency brake.................................228
    11.2.1.3    Check of the service brake...................................229
12    Vibration..............................................................231
    12.1    Description of basic elements....................................232
13    Steering...............................................................233
    13.1    Description of basic elements....................................234
14    Cooling................................................................235
    14.1    Description of basic elements....................................236
    14.2    Hydraulic parts..................................................237
    14.2.1    Hydraulic oil cooler cleaning..................................237
    14.4    Mechanical parts.................................................238
    14.4.1    Coolant and check of coolant level.............................238
    14.4.1.1    Coolant level check..........................................238
    14.4.1.2    Coolant replenishment........................................239
    14.4.1.3    Cooler cleaning..............................................239
15    Engine.................................................................241
    15.1    Description of basic elements....................................242
    15.1.1    Overview of engine compartment.................................242
    15.1.2    Kubota engine servicing........................................243
    15.3    Electrical installation..........................................244
    15.3.1    Steering pillar fuses..........................................244
    15.4    Mechanical parts.................................................245
    15.4.1    Fuel filter element............................................245
    15.4.2    Water separator filter element.................................245
    15.4.3    Engine oil.....................................................246
    15.4.3.1    Check of engine oil level....................................246
    15.4.3.2    Engine oil replenishment.....................................247
    15.4.3.3    Engine oil draining..........................................248
    15.4.3.4    Engine oil filter replacement................................249
    15.4.4    Inlet air filter...............................................251
    15.5    Hydraulic oil temperature sensor replacement.....................253
16    Optional equipment.....................................................259
    16.1    List of optional equipment.......................................260
17    General procedures.....................................................261
    17.2    Electrical installation..........................................262
    17.2.1    Travel pump magnetic coil check................................262
    17.2.2    Preparation for welding works..................................264
    17.2.3    Starting the battery by means of another battery (jumping) ....265
    17.2.4    Charging the battery with a charger............................266
    17.2.5    Long-term storage..............................................266
    17.2.6    Battery replacement............................................267
    17.2.7    Lamp replacement...............................................268
    17.2.7.1    Front lamp replacement.......................................268
    17.2.7.2    Rear lamp replacement........................................269
    17.4    Calibration and setting (calibration mode).......................270
    17.4.1    Calibration mode...............................................271
    17.4.2    Calibration of the minimum current of travel coils.............274
18    Troubleshooting........................................................277
    18.1    SW error diagnostics.............................................278
    18.1.1    Error codes....................................................278
    18.2    Pressure check...................................................284
    18.2.1    Pressure check and adjustment..................................284
    18.2.1.1    Vibration control valve......................................284
    18.2.2    Steering pressure setting......................................285
    18.2.3    Steering valve.................................................285
    18.2.4    Maximum pressure of vibration control valve....................286
    18.2.5    Travel pump check..............................................286
    18.2.5.1    Supply pressure check........................................286
    18.2.5.2    Travel pressure check........................................287
    18.2.7    Travel pump zero position adjustment...........................289
    18.2.7.1    Travel pump magnetic coil check..............................290
    18.2.8    Travel pump servo block check..................................292
    18.2.9    Edge cutter valve..............................................298
    18.2.10    Introduction..................................................302
    18.2.11    Brake valve magnetic coil check...............................303
    18.2.12    Quantity divider check........................................304
    18.2.13    Vibration control valve.......................................307
    18.2.13.1    Pressure valve..............................................307
    18.2.13.2    Magnetic coil...............................................311
    18.2.14    Travel controller.............................................312
    18.2.14.1    Travel controller replacement...............................312
    18.2.12.2    Switch check and replacement................................314
    18.2.15    Electronics replacement.......................................317
    18.2.16    Brake test....................................................321
    18.2.16.1    Check of the parking brake..................................321
    18.2.16.2    Check of the emergency brake................................321
    18.2.16.3    Check of the service brake..................................321
19    Annexes................................................................323
    19.1    Hydraulic system.................................................324
    19.1.1    Travel pump zero position adjustment...........................324
    19.1.1.1    Travel pump magnetic coil check..............................325
    19.2    Wiring diagram...................................................328
    19.3    Electric installations cable harnesses...........................334
    19.4    Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2............362
    19.5    Hydraulic system diagram ARX 36-2C, ARX 45-2C....................364
    19.7    Workshop jigs....................................................366