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Ammann ARX 90 Articulated Tandem Roller Deutz Tier 3 Operating Manual 4122020 – PDF DOWNLOAD
Language : English
Pages : 180
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Ammann ARX 90 Articulated Tandem Roller Deutz Tier 3 Operating Manual 4122020 – PDF DOWNLOAD
Content..................................................................................... 10 1. SPECIFICATION MANUAL..................................................................... 15 1.1. Basic specification................................................................ 16 1.2. Machine dimension scheme........................................................... 18 1.3. Technical data..................................................................... 20 2. OPERATION MANUAL......................................................................... 25 2.1. Major Safety Precautions........................................................... 27 2.1.1. Safety Measures during Machine Operation .................................... 27 2.1.1.1. Compaction Work Commencement .............................................. 27 2.1.1.2. Work Safety Secured by User................................................ 27 2.1.1.3 Ensurance of safety measures by the owner................................... 28 2.1.1.4. ROPS Cab................................................................... 28 2.1.2. Reguirements on Driver’s Qualification....................................... 29 2.1.3. Driver’s Liabilities......................................................... 29 2.1.4. Forbidden activities - safety and guarantee.................................. 31 2.1.5. Safety inscriptions and signs used on the Machine ........................... 32 2.1.6. Hand Signals................................................................. 37 2.2. Ecological & Hygienic Principles................................................... 40 2.2.1. Hygienic Principles ......................................................... 40 2.2.2. Ecological Principles ....................................................... 40 2.3. Preservation & Storage ............................................................ 41 2.3.1. Short-term preservation and storage for a period of 1 - 2 months............. 41 2.3.2. Machine Preservation & Storage for the Period Over 2 Months Long............. 41 2.3.3. Dewaxing and inspection of the supplied machine.............................. 42 2.4. Machine Disposal Following Its Life Termination.................................... 43 2.5. Machine Description................................................................ 44 2.6. Controls & Dashboard Instruments .................................................. 46 2.6.1. Display control.............................................................. 64 2.7. How to Control and Use the Machine................................................. 74 2.7.1. Start-up of the engine....................................................... 75 2.7.2. Travel and reversing......................................................... 79 2.7.3. How to stop the Machine and its engine....................................... 85 2.7.4. Emergency stop of the Machine................................................ 85 2.7.5. Machine parking.............................................................. 87 2.7.6. Sprinkling................................................................... 87 2.7.7. Ammann edge cutter (optional)................................................ 89 2.7.8. Infra thermometer (optional)................................................. 90 2.8. Machine transport.................................................................. 91 2.8.1. How to load the Machine...................................................... 92 2.8.1.1. Loading the machine using a ramp........................................... 92 2.8.1.2. Loading the machine using a crane.......................................... 93 2.9. Special conditions to use the Machine.............................................. 94 2.9.1. Machine towing............................................................... 94 2.9.2. How to operate the Machine during its running-in............................. 99 2.9.3. Operating the Machine at low temperatures.................................... 99 2.9.4. Machine operation at high temperatures and humidity.......................... 99 2.9.5. Machine operation at high altitudes.......................................... 99 2.9.6. Machine operation within very dusty environment.............................. 99 2.9.7. Driving with vibrations on compacted and hard materials...................... 99 3. MAINTENANCE MANUAL.......................................................................101 3.1. Safety and other measures for machine maintenance..................................103 3.1.1. Safety of machine maintenance................................................103 3.1.2. Fire precautions during operation media exchanges............................103 3.1.3. Ecological and hygienic principles...........................................104 3.2. Media specification................................................................105 3.2.1. Engine oil...................................................................105 3.2.2. Fuel.........................................................................106 3.2.3. Cooling liquid...............................................................106 3.2.4. Hydraulic oil ...............................................................107 3.2.5. Gearbox oil..................................................................107 3.2.6. Lube grease .................................................................108 3.2.7. Glass washer fluid ..........................................................108 3.2.8. Drum cooling liquid..........................................................108 3.2.9. Air Conditioning filling.....................................................108 3.2.10. Vibratory oil...............................................................108 3.3. Media .............................................................................109 3.4. Lubrication and Maintenance Chart..................................................110 3.5. Lubrication and Service Plan.......................................................112 3.6. Lubrication and Maintenance Operations.............................................113 After 20 hours of operation (daily).................................................114 3.6.1. Engine oil level check...................................................114 3.6.2. Checking the engine for leaks............................................114 3.6.3. Engine cooling liquid level check........................................115 3.6.4. Inspect air filter vacuum valve..........................................116 3.6.5. Inspect fan condition....................................................116 3.6.6. Fuel level check.........................................................117 3.6.7. Hydraulic tank oil level check...........................................118 3.6.8. Water tank refilling.....................................................118 3.6.9. Inspect alarm and control devices.......................................119 3.6.10. Gearbox oil check.......................................................122 3.6.11. Belt inspection (air-conditioning).....................................122 3.6.12. Checking the exhaust system for leaks...................................123 After 250 hours of operation (3 months).............................................124 3.6.13. Watering filter cleaning................................................124 3.6.14. Machine lubrication.....................................................126 After 500 hours of operation (6 months).............................................128 3.6.15. Inspect the engine belt ................................................128 3.6.16. Engine oil exchange.....................................................128 3.6.17. Inspect engine induction manifold.......................................131 3.6.18. Air filter sensor check.................................................132 3.6.19. Engine cooling liquid level check.......................................133 3.6.20. Check of wiring.........................................................133 3.6.21. Cleaning the water separator ..........................................133 3.6.22. Checking the coolant level (Air-conditioning)...........................134 3.6.23. Cleaning the air cleaner (Air-conditioning).............................134 3.6.24. Engine fuel filter exchange.............................................135 3.6.25. How to replace air filter elements......................................137 After 1,000 hours of operation (after 1 year).......................................139 3.6.26. Inspect engine cooling circuit..........................................139 3.6.27. Inspect the battery.....................................................140 3.6.28. Inspection of the engine belts..........................................142 3.6.29. Exchanging oil in gearboxes.............................................143 3.6.30. Vibrations system oil exchange..........................................144 3.6.31. Inspect the silencing system............................................145 3.6.32. Water tank cleaning.....................................................147 3.6.33. Air cooler cleaning.....................................................148 3.6.34. Engine inspection.......................................................149 3.6.35. Engine and machine diagnostics..........................................149 3.6.36. Checking engine belt (Air-conditioning).................................150 3.6.37. Checking the air conditioning compressor mounting (Air-conditioning)....150 After 2,000 hours of operation (after 2 years)......................................151 3.6.38. Engine coolant exchange.................................................151 3.6.39. Replace hydraulic oil and filters ......................................153 Maintenance as required.............................................................156 3.6.40. Deaerating (venting) the fuel system....................................156 3.6.41. Cleaning of coolers.....................................................157 3.6.42. Clean cab ventilation filter............................................157 3.6.43. Drain water from sprinkling circuit before winter season................158 3.6.44. Adjustment of scrapers.................................................160 3.6.45. Machine cleaning .......................................................161 3.6.46. Check the tightening of bolted connections..............................161 3.7. Defects............................................................................165 3.8. Attachments........................................................................166 Wiring diagram......................................................................166 Hydraulic system diagram ARX 90.....................................................172 Hydraulic system diagram ARX 90 HF..................................................174 Spare parts table for regular maintenance...........................................176 Content of the set of filters after 500 engine hours (4-21383)......................177