AMMANN ARX 90 TANDEM ROLLER DEUTZ TCD3,6 L4 EU STAGE IIIA / U.S. EPA TIER 3 OPERATING MANUAL - PDF

AMMANN ARX 90 TANDEM ROLLER DEUTZ TCD3,6 L4 EU STAGE IIIA / U.S. EPA TIER 3 OPERATING MANUAL (3043529) – PDF DOWNLOAD

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AMMANN ARX 90 TANDEM ROLLER DEUTZ TCD3,6 L4 EU STAGE IIIA / U.S. EPA TIER 3 OPERATING MANUAL (3043529) – PDF DOWNLOAD

Language : English
Pages : 208
Downloadable : Yes
File Type : PDF

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AMMANN ARX 90 TANDEM ROLLER DEUTZ TCD3,6 L4 EU STAGE IIIA / U.S. EPA TIER 3 OPERATING MANUAL (3043529) – PDF DOWNLOAD

Content.....................................................................................  8
1.	SPECIFICATION MANUAL..................................................................... 13
	1.1.	Basic specification................................................................ 14
	1.2.	Machine dimension scheme........................................................... 16
	1.3.	Technical data..................................................................... 20
2.	OPERATION MANUAL......................................................................... 25
	2.1.	Major Safety Precautions........................................................... 27
		2.1.1.	Safety Measures during Machine Operation .................................... 27
		2.1.1.1.	Compaction Work Commencement .............................................. 27
		2.1.1.2.	Work Safety Secured by User................................................ 27
		2.1.1.3	Ensurance of safety measures by the owner................................... 28
		2.1.1.4.	ROPS Cab................................................................... 28
		2.1.2.	Reguirements on Driver’s Qualification....................................... 29
		2.1.3.	Driver’s Liabilities......................................................... 29
		2.1.4.	Forbidden activities - safety and guarantee.................................. 31
		2.1.5.	Safety inscriptions and signs used on the Machine ........................... 32
		2.1.6.	Hand Signals................................................................. 37
	2.2.	Ecological & Hygienic Principles................................................... 40
		2.2.1.	Hygienic Principles ......................................................... 40
		2.2.2.	Ecological Principles ....................................................... 40
	2.3.	Preservation & Storage ............................................................ 41
		2.3.1.	Short-term preservation and storage for a period of 1 - 2 months............. 41
		2.3.2.	Machine Preservation & Storage for the Period Over 2 Months Long............. 41
		2.3.3.	Dewaxing and inspection of the supplied machine.............................. 42
	2.4.	Machine Disposal Following Its Life Termination.................................... 43
	2.5.	Machine Description................................................................ 44
	2.6.	Controls & Dashboard Instruments .................................................. 46
		2.6.1.	Display control.............................................................. 64
	2.7.	How to Control and Use the Machine................................................. 74
		2.7.1.	Start-up of the engine....................................................... 75
		2.7.2.	Travel and reversing......................................................... 79
		2.7.3.	How to stop the Machine and its engine....................................... 85
		2.7.4.	Emergency stop of the Machine................................................ 85
		2.7.5.	Machine parking.............................................................. 87
		2.7.6.	Sprinkling................................................................... 87
		2.7.6.1.	Water sprinkling........................................................... 87
		2.7.6.2.	Emulsion  sprinkling....................................................... 89
		2.7.7.	Ammann edge cutter (optional)................................................ 91
		2.7.8.	Infra thermometer (optional)................................................. 93
		2.7.9.	Ammann spreader (optional) .................................................. 95
		2.7.10.	Telematics readiness (optional)............................................. 97
		2.7.11.	ACE FORCE (optional)........................................................ 98
		2.7.11.1.	Parameters setting screen.................................................100
		2.7.11.2.	Double (chaotic) drum rebound.............................................101
	2.8.	Machine transport..................................................................102
		2.8.1.	How to load the Machine......................................................103
		2.8.1.1.	Loading the machine using a ramp...........................................103
		2.8.1.2.	Loading the machine using a crane..........................................104
	2.9.	Special conditions to use the Machine..............................................105
		2.9.1.	Machine towing...............................................................105
		2.9.2.	How to operate the Machine during its running-in.............................110
		2.9.3.	Operating the Machine at low temperatures....................................110
		2.9.4.	Machine operation at high temperatures and humidity..........................110
		2.9.5.	Machine operation at high altitudes..........................................110
		2.9.6.	Machine operation within very dusty environment..............................110
		2.9.7.	Driving with vibrations on compacted and hard materials......................110
3.	MAINTENANCE MANUAL.......................................................................111
	3.1.	Safety and other measures for machine maintenance..................................113
		3.1.1.	Safety of machine maintenance................................................113
		3.1.2.	Fire precautions during operation media exchanges............................113
		3.1.3.	Ecological and hygienic principles...........................................114
	3.2.	Media specification................................................................115
		3.2.1.	Engine oil...................................................................115
		3.2.2.	Fuel.........................................................................116
		3.2.3.	Cooling liquid...............................................................116
		3.2.4.	Hydraulic oil ...............................................................117
		3.2.5.	Gearbox oil..................................................................117
		3.2.6.	Lube grease .................................................................118
		3.2.7.	Glass washer fluid ..........................................................118
		3.2.8.	Drum cooling liquid..........................................................118
		3.2.9.	Air Conditioning filling.....................................................118
		3.2.10.	Vibratory oil...............................................................118
		3.2.11.	Emulsion....................................................................118
	3.3.	Media .............................................................................119
	3.4.	Lubrication and Maintenance Chart..................................................120
	3.5.	Lubrication and Service Plan.......................................................122
	3.6.	Lubrication and Maintenance Operations.............................................124
		Every 20 hours of operation (daily).................................................125
			3.6.1.	Engine oil level check...................................................125
			3.6.2.	Checking the engine for leaks............................................125
			3.6.3.	Engine cooling liquid level check........................................126
			3.6.4.	Air filter dust valve check..............................................127
			3.6.5.	Inspect fan condition....................................................127
			3.6.6.	Fuel level check.........................................................128
			3.6.7.	Hydraulic tank oil level check...........................................129
			3.6.8.	Water tank refilling.....................................................129
			3.6.9. 	Sprinkling nozzle check.................................................130
			3.6.10. 	Inspect alarm and control devices......................................131
			3.6.11.	Gearbox oil check.......................................................133
			3.6.12.	Belt inspection  (air-conditioning).....................................133
			3.6.13.	Checking the exhaust system for leaks...................................133
			3.6.14.	Brake test..............................................................134
			3.6.14.1.	Check of the parking brake............................................134
			3.6.14.2.	Check of the emergency brake..........................................135
			3.6.14.3.	Check of the service brake............................................136
			3.6.15.	Check of the tightness of the fuel and hydraulic system.................137
		Every 250 hours of operation........................................................138
			3.6.16.	Watering filter cleaning................................................138
			3.6.17.	Machine lubrication.....................................................140
			3.6.18.	Checking pressure in tyres .............................................141
			3.6.19.	Seat switch check.......................................................141
		Every 500 hours of operation, but at least once a year..............................142
			3.6.20.	Inspect the engine belt ................................................142
			3.6.21.	Engine oil exchange.....................................................142
			3.6.22.	Inspect engine induction manifold.......................................145
			3.6.23.	Air filter sensor check.................................................146
			3.6.24.	Engine cooling liquid level check.......................................147
			3.6.25.	Check of wiring.........................................................147
			3.6.26.	Cleaning the water separator  ..........................................148
			3.6.27.	Checking the coolant level (Air-conditioning)...........................148
			3.6.28.	Engine fuel filter exchange.............................................149
			3.6.29.	How to replace air filter elements......................................151
			3.6.30.	How to clean cab ventilation filter.....................................153
			3.6.31.	Oscillation drum belt lubrication.......................................153
		Every 1000 hours of operation.......................................................154
			3.6.32.	Inspect engine cooling circuit..........................................154
			3.6.33.	Inspect the battery.....................................................155
			3.6.34.	Inspection of the engine belts..........................................157
			3.6.35.	Exchanging oil in gearboxes.............................................158
			3.6.36.	Vibrations system oil exchange..........................................160
			3.6.37.	Inspect the silencing system............................................161
			3.6.38.	Water tank cleaning.....................................................163
			3.6.39.	Air cooler cleaning.....................................................164
			3.6.40.	Engine inspection.......................................................165
			3.6.41.	Engine and machine diagnostics..........................................165
			3.6.42.	Checking engine belt (Air-conditioning).................................166
			3.6.43.	Checking the air conditioning compressor mounting (Air-conditioning)....166
		Every 2000 hours of operation.......................................................167
			3.6.44.	Replace hydraulic oil and filters ......................................167
			3.6.45.	Oscillation drum belt replacement.......................................170
		Every 6000 hours of operation.......................................................171
			3.6.46.	Engine coolant exchange.................................................171
		Maintenance as required.............................................................173
			3.6.47.	Deaerating (venting) the fuel system....................................173
			3.6.48.	Cleaning of coolers.....................................................174
			3.6.49.	Drain water from sprinkling circuit before winter season................175
			3.6.50. 	Adjustment of scrapers.................................................177
			3.6.51.	Charging of the battery.................................................179
			3.6.52.	Machine cleaning .......................................................180
			3.6.53.	Check the tightening of bolted connections..............................180
	3.7.	Defects............................................................................183
	3.8.	Attachments........................................................................184
		Wiring diagram......................................................................184
		Wiring diagram of chip spreader.....................................................190
		Hydraulic system diagram ARX 90.....................................................192
		Hydraulic system diagram ARX 90 HF..................................................194
		Hydraulic system diagram ARX 90 C...................................................196
		Hydraulic diagram of chip spreader..................................................198
		Table of spare parts................................................................200
		Content of the set of filters after 500 and 1000 operating hours. (4-21383).........201
		Content of the set of filters after 2000 operating hours. (4-760123)................201
		Error codes ........................................................................202