Ammann ARX 90 TANDEM ROLLER OPERATING MANUAL 3001287 - PDF

Ammann ARX 90 TANDEM ROLLER DEUTZ TCD3,6 L4 EU Stage IV / U.S. EPA Tier 4f OPERATING MANUAL 3001287 – PDF DOWNLOAD

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Ammann ARX 90 TANDEM ROLLER DEUTZ TCD3,6 L4 EU Stage IV / U.S. EPA Tier 4f OPERATING MANUAL 3001287 – PDF DOWNLOAD

Language : English
Pages : 220
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARX 90 TANDEM ROLLER DEUTZ TCD3,6 L4 EU Stage IV / U.S. EPA Tier 4f OPERATING MANUAL 3001287 – PDF DOWNLOAD

Content.....................................................................................  8
1.	SPECIFICATION MANUAL..................................................................... 13
	1.1.	Basic specification................................................................ 14
	1.2.	Machine dimension scheme........................................................... 16
	1.3.	Technical data..................................................................... 20
2.	OPERATION MANUAL ........................................................................ 25
	2.1.	Major Safety Precautions........................................................... 27
		2.1.1.	Safety Measures during Machine Operation .................................... 27
		2.1.1.1.	Compaction Work Commencement .............................................. 27
		2.1.1.2.	Work Safety Secured by User................................................ 27
		2.1.1.3	Ensurance of safety measures by the owner................................... 28
		2.1.1.4.	ROPS Cab................................................................... 28
		2.1.2.	Reguirements on Driver’s Qualification....................................... 29
		2.1.3.	Driver’s Liabilities......................................................... 29
		2.1.4.	Forbidden activities – safety and guarantee.................................. 31
		2.1.5.	Safety inscriptions and signs used on the Machine ........................... 32
		2.1.6.	Hand Signals................................................................. 37
	2.2.	Ecological & Hygienic Principles................................................... 40
		2.2.1.	Hygienic Principles ......................................................... 40
		2.2.2.	Ecological Principles ....................................................... 40
	2.3.	Preservation & Storage............................................................. 41
		2.3.1.	Short-term preservation and storage for a period of 1 – 2 months............. 41
		2.3.2.	Machine Preservation & Storage for the Period Over 2 Months Long............. 41
		2.3.3.	Dewaxing and inspection of the supplied machine.............................. 42
	2.4.	Machine Disposal Following Its Life Termination.................................... 43
	2.5.	Machine Description................................................................ 44
	2.6.	Controls & Dashboard Instruments .................................................. 46
		2.6.1.	Display control.............................................................. 63
	2.7.	How to Control and Use the Machine................................................. 74
		2.7.1.	Start-up of the engine....................................................... 75
		2.7.2.	Travel and reversing......................................................... 79
		2.7.3.	How to stop the Machine and its engine....................................... 85
		2.7.4.	Emergency stop of the Machine................................................ 85
		2.7.5.	Machine parking.............................................................. 87
		2.7.6.	Sprinkling................................................................... 87
		2.7.6.1.	Water sprinkling........................................................... 87
		2.7.6.2.	Emulsion  sprinkling....................................................... 89
		2.7.7.	Ammann edge cutter (optional)................................................ 91
		2.7.8.	Infra thermometer (optional)................................................. 93
		2.7.9.	Ammann spreader (optional) .................................................. 95
		2.7.10.	Telematics readiness (optional)............................................. 97
		2.7.11.	ACE FORCE (optional)........................................................ 98
		2.7.11.1.	Parameters setting screen.................................................100
		2.7.11.2.	Double (chaotic) drum rebound.............................................101
	2.8.	Machine transport..................................................................102
		2.8.1.	How to load the Machine......................................................103
		2.8.1.1.	Loading the machine using a ramp...........................................103
		2.8.1.2.	Loading the machine using a crane..........................................104
	2.9.	Special conditions to use the Machine..............................................105
		2.9.1.	Machine towing...............................................................105
		2.9.2.	How to operate the Machine during its running-in.............................110
		2.9.3.	Operating the Machine at low temperatures....................................110
		2.9.4.	Machine operation at high temperatures and humidity..........................110
		2.9.5.	Machine operation at high altitudes..........................................110
		2.9.6.	Machine operation within very dusty environment..............................110
		2.9.7.	Driving with vibrations on compacted and hard materials......................110
3.	MAINTENANCE MANUAL.......................................................................111
	3.1.	Safety and other measures for machine maintenance..................................113
		3.1.1.	Safety of machine maintenance................................................113
		3.1.2.	Fire precautions during operation media exchanges............................113
		3.1.3.	Ecological and hygienic principles...........................................114
	3.2.	Media specification................................................................115
		3.2.1.	Engine oil...................................................................115
		3.2.2.	Fuel.........................................................................116
		3.2.3.	Cooling liquid...............................................................116
		3.2.4.	Hydraulic oil................................................................117
		3.2.5.	Gearbox oil..................................................................117
		3.2.6.	DEF (AdBlue).................................................................117
		3.2.7.	Lube grease..................................................................118
		3.2.8.	Glass washer fluid...........................................................118
		3.2.9.	Drum cooling liquid..........................................................118
		3.2.10.	Air Conditioning filling....................................................118
		3.2.11.	Vibratory oil...............................................................118
		3.2.12.	Emulsion....................................................................118
	3.3.	Media .............................................................................119
	3.4.	Lubrication and Maintenance Chart..................................................120
	3.5.	Lubrication and Service Plan.......................................................123
	3.6.	Lubrication and Maintenance Operations.............................................125
		After 20 hours of operation (daily).................................................126
			3.6.1.	Engine oil level check...................................................126
			3.6.2.	Checking the engine for leaks............................................126
			3.6.3.	Engine cooling liquid level check........................................127
			3.6.4.	Air filter dust valve check..............................................128
			3.6.5.	Inspect fan condition....................................................128
			3.6.6.	Fuel level check.........................................................129
			3.6.7.	Check of DEF (AdBlue)volume..............................................130
			3.6.8.	Hydraulic tank oil level check...........................................133
			3.6.9.	Water tank refilling.....................................................133
			3.6.10. 	Sprinkling nozzle check................................................134
			3.6.11. 	Inspect alarm and control devices......................................135
			3.6.12.	Gearbox oil check.......................................................137
			3.6.13.	Belt inspection  (air-conditioning).....................................137
			3.6.14.	Checking the exhaust system for leaks...................................138
			3.6.15.	Brake test..............................................................139
			3.6.15.1.	Check of the parking brake............................................139
			3.6.15.2.	Check of the emergency brake..........................................140
			3.6.15.3.	Check of the service brake............................................141
			3.6.16.	Check of the tightness of the fuel and hydraulic system.................142
		Every 250 hours of operation (3 months).............................................143
			3.6.17.	Watering filter cleaning................................................143
			3.6.18.	Machine lubrication.....................................................145
			3.6.19.	Checking pressure in tyres .............................................147
			3.6.20.	Seat switch check.......................................................147
		Every 500 hours of operation (every 6 months) but at least once a year..............148
			3.6.21.	Inspect the engine belt ................................................148
			3.6.22.	Engine oil exchange.....................................................148
			3.6.23.	Inspect engine induction manifold.......................................151
			3.6.24.	Air filter sensor check.................................................152
			3.6.25.	Engine cooling liquid level check.......................................153
			3.6.26.	Check of wiring.........................................................153
			3.6.27.	Cleaning the water separator  ..........................................154
			3.6.28.	Checking the coolant level (Air-conditioning)...........................154
			3.6.29.	Engine fuel filter exchange.............................................155
			3.6.30.	Replace air filter elements.............................................157
			3.6.31.	Replacement of DEF (AdBlue) filter......................................159
			3.6.32.	Clean cab ventilation filter............................................161
			3.6.33.	Oscillation drum belt lubrication.......................................161
		Every 1000 hours of operation (1 year)..............................................162
			3.6.34.	Inspect engine cooling circuit..........................................162
			3.6.35.	Inspect the battery.....................................................163
			3.6.36.	Inspection of the engine belts..........................................165
			3.6.37.	Exchanging oil in gearboxes.............................................166
			3.6.38.	Vibrations system oil exchange..........................................168
			3.6.39.	Inspect the silencing system............................................169
			3.6.40.	Water tank cleaning.....................................................171
			3.6.41.	Air cooler cleaning.....................................................172
			3.6.42.	Engine inspection.......................................................173
			3.6.43.	Engine and machine diagnostics..........................................173
			3.6.44.	Checking engine belt (Air-conditioning).................................174
			3.6.45.	Checking the air conditioning compressor mounting (Air-conditioning)....174
		Every 2000 hours of operation (2 years).............................................175
			3.6.46.	Replace hydraulic oil and filters ......................................175
			3.6.47.	Vent plug replacement ..................................................179
			3.6.48.	Oscillation drum belt replacement.......................................179
		Every 6000 hours of operation (4 years).............................................180
			3.6.49.	Engine coolant exchange.................................................180
		Maintenance as required.............................................................182
			3.6.50.	Deaerating (venting) the fuel system....................................182
			3.6.51.	Regeneration of the SCR (Selective Catalytic Reduction) catalyst........183
			3.6.52.	Cleaning of coolers.....................................................184
			3.6.53.	Drain water from sprinkling circuit before winter season................185
			3.6.54. 	Adjustment of scrapers.................................................187
			3.6.55.	Charging of the battery.................................................189
			3.6.56.	Machine cleaning .......................................................190
			3.6.57.	Check the tightening of bolted connections..............................190
	3.7.	Defects............................................................................193
	3.8.	Attachments........................................................................194
		Wiring diagram......................................................................194
		Wiring diagram of chip spreader.....................................................202
		Hydraulic system diagram ARX 90.....................................................204
		Hydraulic system diagram ARX 90 HF..................................................206
		Hydraulic system diagram ARX 90 K...................................................208
		Hydraulic diagram of chip spreader..................................................210
		Spare parts table for regular maintenance...........................................212
		Content of the filter set 500 h and 1000 h (4-760169)...............................213
		Content of the filter set 2000 h (4-760170).........................................213
		Error codes.........................................................................214