Ammann ASC 130 Single Drum Roller Operating Manual 3001328 PDF

Ammann ASC 130 Single Drum Roller Cummins QSB 4.5-C160 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual 3001328 – PDF DOWNLOAD

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Ammann ASC 130 Single Drum Roller Cummins QSB 4.5-C160 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual 3001328 – PDF DOWNLOAD

Language : English
Pages :226
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ASC 130 Single Drum Roller Cummins QSB 4.5-C160 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual 3001328 – PDF DOWNLOAD

Content.................................................................................................  8
1.	SPECIFICATION MANUAL................................................................................. 13
	1.1.	Basic Data..................................................................................... 14
	1.2.	Dimension Chart................................................................................ 16
	1.3.	Technical Data................................................................................. 18
2.	OPERATION MANUAL..................................................................................... 25
	2.1.	Major Safety Precautions....................................................................... 27
		2.1.1.	Safety Measures during Machine Operation ................................................ 27
		2.1.1.1.	Compaction Work Commencement .......................................................... 27
		2.1.1.2.	Work Safety Secured by User............................................................ 27
		2.1.1.3	Ensurance of safety measures by the owner............................................... 28
		2.1.1.4.	ROPS................................................................................... 28
		2.1.2.	Reguirements on Driver’s Qualification................................................... 29
		2.1.3.	Driver’s Liabilities..................................................................... 30
		2.1.4.	Forbidden activities – safety and guarantee.............................................. 31
		2.1.5.	Safety inscriptions and signs used on the Machine........................................ 32
		2.1.6.	Hand signals............................................................................. 37
	2.2.	Ecological and hygienic principles............................................................. 40
		2.2.1.	Hygienic principles...................................................................... 40
		2.2.2.	Ecological principles ................................................................... 40
	2.3.	Machine preservation and storage............................................................... 41
		2.3.1.	Short-term preservation and storage for a period of 1 – 2 months......................... 41
		2.3.2.	Preservation and storage for the period over 2 months long............................... 41
		2.3.3.	Dewaxing and inspection of a supplied machine............................................ 42
	2.4.	Machine disposal following its life cycle end.................................................. 43
	2.5.	Machine description............................................................................ 45
	2.6.	Actuators and dashboard instruments............................................................ 46
		2.6.1.	Power View control ...................................................................... 62
	2.7.	Machine control and use........................................................................ 72
		2.7.1.	Starting the engine...................................................................... 72
		2.7.2.	Travel and reversing..................................................................... 75
		2.7.3.	Emergency stop of the Machine............................................................ 78
		2.7.4.	How to stop the Machine and its engine................................................... 79
		2.7.5.	Machine parking.......................................................................... 80
		2.7.6.	Compactometer (optional equipment)....................................................... 80
		2.7.7.	Cab and bonnet raising and lowering...................................................... 81
		2.7.8.	Blade.................................................................................... 85
		2.7.9.	Ballasting of tyres with liquid.......................................................... 88
	2.8.	How to transport the Machine................................................................... 90
		2.8.1.	Loading the machine...................................................................... 91
		2.8.1.1.	Loading the machine using a ramp....................................................... 91
		2.8.1.2.	Loading the machine using a crane...................................................... 92
	2.9.	Special conditions of the Machine use.......................................................... 93
		2.9.1.	Machine towing........................................................................... 93
		2.9.2.	Machine operation during running-in...................................................... 99
		2.9.3.	Machine operation at low temperatures.................................................... 99
		2.9.4.	Operating the Machine at high temperatures and humidity..................................100
		2.9.5.	Operating the Machine at high altitudes..................................................101
		2.9.6.	Work of the machine in the dusty environment.............................................101
		2.9.7.	Driving with vibrations on compacted and hard materials..................................101
3.	MAINTENANCE MANUAL...................................................................................105
	3.1.	Safety and other measures for machine maintenance..............................................107
		3.1.1.	Safety of machine maintenance............................................................107
		3.1.2.	Fire precautions during operation media exchanges........................................107
		3.1.3.	Ecological and hygienic principles.......................................................108
	3.2.	Specification of fluids........................................................................109
		3.2.1.	Engine oil...............................................................................109
		3.2.2.	Fuel.....................................................................................111
		3.2.3.	Coolant .................................................................................112
		3.2.4.	Hydraulic oil............................................................................113
		3.2.5.	Gearbox oil..............................................................................113
		3.2.6.	Lubricating grease.......................................................................114
		3.2.7.	Drum cooling liquid......................................................................114
		3.2.8.	Windshield washer liquid.................................................................115
		3.2.9.	Air-conditioning filling.................................................................115
	3.3.	Fills..........................................................................................116
	3.4.	Lubrication and Maintenance Chart..............................................................117
	3.5.	Lubrication and service plan...................................................................120
	3.6.	Individual Operations of Maintenance...........................................................122
		Every 20 hours of operation (daily).............................................................123
			3.6.1.	Engine oil level check...............................................................123
			3.6.2.	Engine cooling liquid level check....................................................124
			3.6.3.	Hydraulic oil level check............................................................125
			3.6.4.	Crankcase breather tube..............................................................126
			3.6.5.	Fan and engine belt condition check..................................................126
			3.6.6.	Air filter dust valve check..........................................................127
			3.6.7.	Warning and control devices check....................................................128
		Every 100 hours of operation (weekly)...........................................................129
			3.6.8.	Tyre pressure check..................................................................129
		Every 250 hours of operation (3 months).........................................................130
			3.6.9.	Engine inlet piping check............................................................130
			3.6.10.	Check of the fan and engine belt condition..........................................131
			3.6.11.	Coolers check.......................................................................132
			3.6.12.	Battery check.......................................................................133
			3.6.13.	Air filter sensor check.............................................................134
			3.6.14.	Machine lubrication.................................................................135
			3.6.15.	Oil in the vibrator check...........................................................138
			3.6.16.	Oil in the travel gearboxes check...................................................139
			3.6.17.	ACE Pro oil check...................................................................141
			3.6.18.	Pad foot segments inspection........................................................142
		Every 500 hours of operation (6 months).........................................................143
			3.6.19.	Engine oil change...................................................................143
			3.6.20.	Fuel filters replacement............................................................146
			3.6.21.	ACE Pro filters replacement.........................................................148
			3.6.22.	Air filter elements replacement.....................................................149
			3.6.23.	Filters of the cab ventilation and heating replacement..............................151
			3.6.24.	Engine cooling liquid check.........................................................152
			3.6.25.	Wiring check........................................................................152
			3.6.26.	Air filter of the air conditioning system replacement...............................153
			3.6.27.	Wheel bolts tightening check........................................................153
		Every 1000 hours of operation (1 year)..........................................................154
			3.6.28.	Engine belt check...................................................................154
			3.6.29.	Oil in the travel gearboxes change..................................................156
			3.6.30.	Air conditioning compressor mounting check..........................................157
			3.6.31.	Damping system check................................................................158
		Every 2000 hours of operation (2 years).........................................................160
			3.6.32.	Oil in the vibrator change..........................................................160
			3.6.33.	ACE Pro oil change..................................................................161
			3.6.34.	Air conditioning system cleaning....................................................162
			3.6.35.	Hydraulic oil and filter change.....................................................163
			3.6.36.	Cleaning of the suction strainer unit of the cab and bonnet raising and lowering....167
			3.6.37.	Engine cooling liquid change........................................................168
		Every 5000 hours of operation (4 years).........................................................170
			3.6.38.	Valve clearance adjustment..........................................................170
		Maintenance - As Needed.........................................................................171
			3.6.39.	Water separator cleaning............................................................171
			3.6.40.	Coolers cleaning....................................................................172
			3.6.41.	Machine cleaning....................................................................173
			3.6.42.	Scrapers adjustment.................................................................174
			3.6.43.	Drum cooling mixture................................................................175
			3.6.44.	Charging of the battery.............................................................176
			3.6.45.	Screw connection tightening check...................................................177
			3.6.46.	Printer paper replacement...........................................................179
	3.7.	Defects........................................................................................181
	3.8.	Annexes........................................................................................182
		3.8.1.	Wiring diagram...........................................................................182
		3.8.2.	Wiring diagram - road lighting...........................................................190
		3.8.3.	Wiring diagram – RTM.....................................................................196
		3.8.4.	Wiring diagram – wheel lock..............................................................202
		3.8.5.	Wiring diagram ASC 110 ACE...............................................................208
		3.8.6.	Hydraulic system diagram - INTER - Wheel differential lock...............................210
		3.8.7.	Hydraulic system diagram - Interaxle differential lock ATC...............................212
		3.8.8.	Hydraulic system diagram - ACE Pro drum (INTER - Wheel differential lock)................214
		3.8.9.	Hydraulic system diagram - ACE Pro drum (Interaxle differential lock ATC)................216
		3.8.10.	Hydraulic system diagram - electro-hydraulic cab and bonnet lifting.....................218
		3.8.11.	Hydraulic system diagram - manual cab and bonnet lifting................................219
		3.8.12.	Table of spare parts....................................................................220