Ammann ASC 130 Single Drum Roller Operating Manual 3001329 - PDF

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Ammann ASC 130 Single Drum Roller Cummins QSB 4.5-C160 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual 3001329  – PDF DOWNLOAD

Language : English
Pages :210
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ASC 130 Single Drum Roller Cummins QSB 4.5-C160 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual 3001329  – PDF DOWNLOAD

Content.................................................................................................  8
1.	SPECIFICATION MANUAL................................................................................. 13
	1.1.	Basic Data..................................................................................... 14
	1.2.	Dimension Chart................................................................................ 16
	1.3.	Technical Data................................................................................. 18
2.	OPERATION MANUAL..................................................................................... 25
	2.1.	Major Safety Precautions....................................................................... 27
		2.1.1.	Safety Measures during Machine Operation ................................................ 27
		2.1.1.1.	Compaction Work Commencement .......................................................... 27
		2.1.1.2.	Work Safety Secured by User............................................................ 27
		2.1.1.3	Ensurance of safety measures by the owner............................................... 28
		2.1.1.4.	ROPS................................................................................... 28
		2.1.2.	Reguirements on Driver’s Qualification................................................... 29
		2.1.3.	Driver’s Liabilities..................................................................... 30
		2.1.4.	Forbidden activities – safety and guarantee.............................................. 31
		2.1.5.	Safety inscriptions and signs used on the Machine........................................ 32
		2.1.6.	Hand signals............................................................................. 37
	2.2.	Ecological and hygienic principles............................................................. 40
		2.2.1.	Hygienic principles...................................................................... 40
		2.2.2.	Ecological principles ................................................................... 40
	2.3.	Machine preservation and storage............................................................... 41
		2.3.1.	Short-term preservation and storage for a period of 1 – 2 months......................... 41
		2.3.2.	Preservation and storage for the period over 2 months long............................... 41
		2.3.3.	Dewaxing and inspection of a supplied machine............................................ 42
	2.4.	Machine disposal following its life cycle end.................................................. 43
	2.5.	Machine description............................................................................ 44
	2.6.	Actuators and dashboard instruments............................................................ 45
		2.6.1.	Power View control ...................................................................... 60
	2.7.	Machine control and use........................................................................ 70
		2.7.1.	Starting the engine...................................................................... 70
		2.7.2.	Travel and reversing..................................................................... 73
		2.7.3.	Emergency stop of the Machine............................................................ 76
		2.7.4.	How to stop the Machine and its engine................................................... 77
		2.7.5.	Machine parking.......................................................................... 78
		2.7.6.	Compactometer (optional equipment)....................................................... 78
		2.7.7.	Cab and bonnet raising and lowering...................................................... 79
		2.7.8.	Blade.................................................................................... 83
		2.7.9.	Ballasting of tyres with liquid.......................................................... 86
	2.8.	How to transport the Machine................................................................... 88
		2.8.1.	Loading the machine...................................................................... 89
		2.8.1.1.	Loading the machine using a ramp....................................................... 89
		2.8.1.2.	Loading the machine using a crane...................................................... 90
	2.9.	Special conditions of the Machine use.......................................................... 91
		2.9.1.	Machine towing........................................................................... 91
		2.9.2.	Machine operation during running-in...................................................... 97
		2.9.3.	Machine operation at low temperatures.................................................... 97
		2.9.4.	Operating the Machine at high temperatures and humidity.................................. 98
		2.9.5.	Operating the Machine at high altitudes.................................................. 99
		2.9.6.	Work of the machine in the dusty environment............................................. 99
		2.9.7.	Driving with vibrations on compacted and hard materials.................................. 99
3.	MAINTENANCE MANUAL...................................................................................103
	3.1.	Safety and other measures for machine maintenance..............................................105
		3.1.1.	Safety of machine maintenance............................................................105
		3.1.2.	Fire precautions during operation media exchanges........................................105
		3.1.3.	Ecological and hygienic principles.......................................................106
	3.2.	Specification of fluids........................................................................107
		3.2.1.	Engine oil...............................................................................107
		3.2.2.	Fuel.....................................................................................109
		3.2.3.	Coolant .................................................................................110
		3.2.4.	Hydraulic oil............................................................................111
		3.2.5.	Gearbox oil..............................................................................111
		3.2.6.	Lubricating grease.......................................................................111
		3.2.7.	Drum cooling liquid......................................................................111
		3.2.8.	Windshield washer liquid.................................................................111
		3.2.9.	Air-conditioning filling.................................................................111
	3.3.	Fills..........................................................................................112
	3.4.	Lubrication and Maintenance Chart..............................................................113
	3.5.	Lubrication and service plan...................................................................116
	3.6.	Individual Operations of Maintenance...........................................................117
		Every 20 hours of operation (daily).............................................................118
			3.6.1.	Engine oil level check...............................................................118
			3.6.2.	Engine cooling liquid level check....................................................119
			3.6.3.	Hydraulic oil level check............................................................120
			3.6.4.	Crankcase breather tube..............................................................121
			3.6.5.	Fan and engine belt condition check..................................................121
			3.6.6.	Air filter dust valve check..........................................................122
			3.6.7.	Warning and control devices check....................................................123
		Every 100 hours of operation (weekly)...........................................................124
			3.6.8.	Tyre pressure check..................................................................124
		Every 250 hours of operation (3 months).........................................................125
			3.6.9.	Engine inlet piping check............................................................125
			3.6.10.	Check of the fan and engine belt condition..........................................126
			3.6.11.	Coolers check.......................................................................127
			3.6.12.	Battery check.......................................................................128
			3.6.13.	Air filter sensor check.............................................................129
			3.6.14.	Machine lubrication.................................................................130
			3.6.15.	Oil in the vibrator check...........................................................133
			3.6.16.	Oil in the travel gearboxes check...................................................134
			3.6.17.	Pad foot segments inspection........................................................136
		Every 500 hours of operation (6 months).........................................................137
			3.6.18.	Engine oil change...................................................................137
			3.6.19.	Fuel filters replacement............................................................140
			3.6.20.	Air filter elements replacement.....................................................142
			3.6.21.	Filters of the cab ventilation and heating replacement..............................144
			3.6.22.	Engine cooling liquid check.........................................................145
			3.6.23.	Wiring check........................................................................145
			3.6.24.	Air filter of the air conditioning system replacement...............................146
			3.6.25.	Wheel bolts tightening check........................................................146
		Every 1000 hours of operation (1 year)..........................................................147
			3.6.26.	Engine belt check...................................................................147
			3.6.27.	Oil in the travel gearboxes change..................................................149
			3.6.28.	Air conditioning compressor mounting check..........................................150
			3.6.29.	Damping system check................................................................151
		Every 2000 hours of operation (2 years).........................................................153
			3.6.30.	Oil in the vibrator change..........................................................153
			3.6.31.	Air conditioning system cleaning....................................................154
			3.6.32.	Hydraulic oil and filter change.....................................................155
			3.6.33.	Cleaning of the suction strainer unit of the cab and bonnet raising and lowering....159
			3.6.34.	Engine cooling liquid change........................................................160
		Every 5000 hours of operation (4 years).........................................................162
			3.6.35.	Valve clearance adjustment..........................................................162
		Maintenance - As Needed.........................................................................163
			3.6.36.	Water separator cleaning............................................................163
			3.6.37.	Coolers cleaning....................................................................164
			3.6.38.	Machine cleaning....................................................................165
			3.6.39.	Scrapers adjustment.................................................................166
			3.6.40.	Drum cooling mixture................................................................167
			3.6.41.	Charging of the battery.............................................................168
			3.6.42.	Screw connection tightening check...................................................169
	3.7.	Defects........................................................................................171
	3.8.	Annexes........................................................................................172
		Wiring diagram..................................................................................172
		Wiring diagram - road lighting..................................................................180
		Wiring diagram – RTM............................................................................186
		Wiring diagram – wheel lock.....................................................................192
		Hydraulic system diagram - INTER - Wheel differential lock......................................198
		Hydraulic system diagram - Interaxle differential lock ATC......................................200
		Hydraulic system diagram - electro-hydraulic cab and bonnet lifting.............................202
		Hydraulic system diagram - manual cab and bonnet lifting........................................203
		Table of spare parts............................................................................204