Ammann ASC 170 Single Drum Roller Operating Manual 3022312 - PDF

Ammann ASC 170 Single Drum Roller Cummins QSB4.5-C160 EU Stage IIIA/U.S EPA Tier 3 Operating Manual 3022312 – PDF DOWNLOAD

FILE DETAILS:

Ammann ASC 170 Single Drum Roller Cummins QSB4.5-C160 EU Stage IIIA/U.S EPA Tier 3 Operating Manual 3022312 – PDF DOWNLOAD

Language : English
Pages :206
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ASC 170 Single Drum Roller Cummins QSB4.5-C160 EU Stage IIIA/U.S EPA Tier 3 Operating Manual 3022312 – PDF DOWNLOAD

Content.................................................................................................  8
1.	SPECIFICATION MANUAL................................................................................. 13
	1.1.	Basic Data..................................................................................... 14
	1.2.	Dimension Chart................................................................................ 16
	1.3.	Technical Data................................................................................. 18
2.	OPERATION MANUAL..................................................................................... 25
	2.1.	Major Safety Precautions....................................................................... 27
		2.1.1.	Safety Measures during Machine Operation ................................................ 27
		2.1.1.1.	Compaction Work Commencement .......................................................... 27
		2.1.1.2.	Work Safety Secured by User............................................................ 27
		2.1.1.3	Ensurance of safety measures by the owner............................................... 28
		2.1.1.4.	ROPS................................................................................... 28
		2.1.2.	Reguirements on Driver’s Qualification................................................... 29
		2.1.3.	Driver’s Liabilities..................................................................... 30
		2.1.4.	Forbidden activities – safety and guarantee.............................................. 31
		2.1.5.	Safety inscriptions and signs used on the Machine........................................ 32
		2.1.6.	Hand signals............................................................................. 37
	2.2.	Ecological and hygienic principles............................................................. 40
		2.2.1.	Hygienic principles...................................................................... 40
		2.2.2.	Ecological principles ................................................................... 40
	2.3.	Machine preservation and storage............................................................... 41
		2.3.1.	Short-term preservation and storage for a period of 1 – 2 months......................... 41
		2.3.2.	Preservation and storage for the period over 2 months long............................... 41
		2.3.3.	Dewaxing and inspection of a supplied machine............................................ 42
	2.4.	Machine disposal following its life cycle end.................................................. 43
	2.5.	Machine description............................................................................ 44
	2.6.	Actuators and dashboard instruments............................................................ 45
		2.6.1.	Power View control ...................................................................... 60
	2.7.	Machine control and use........................................................................ 70
		2.7.1.	Starting the engine...................................................................... 70
		2.7.2.	Travel and reversing..................................................................... 73
		2.7.3.	Emergency stop of the Machine............................................................ 76
		2.7.4.	How to stop the Machine and its engine................................................... 77
		2.7.5.	Machine parking.......................................................................... 78
		2.7.6.	Compactometer (optional equipment)....................................................... 78
		2.7.7.	Cab and bonnet raising and lowering...................................................... 79
		2.7.8.	Ballasting of tyres with liquid.......................................................... 83
	2.8.	How to transport the Machine................................................................... 85
		2.8.1.	Loading the machine...................................................................... 86
		2.8.1.1.	Loading the machine using a ramp....................................................... 86
		2.8.1.2.	Loading the machine using a crane...................................................... 87
	2.9.	Special conditions of the Machine use.......................................................... 88
		2.9.1.	Machine towing........................................................................... 88
		2.9.2.	Machine operation during running-in...................................................... 94
		2.9.3.	Machine operation at low temperatures.................................................... 94
		2.9.4.	Operating the Machine at high temperatures and humidity.................................. 95
		2.9.5.	Operating the Machine at high altitudes.................................................. 96
		2.9.6.	Work of the machine in the dusty environment............................................. 96
		2.9.7.	Driving with vibrations on compacted and hard materials.................................. 96
3.	MAINTENANCE MANUAL................................................................................... 99
	3.1.	Safety and other measures for machine maintenance..............................................101
		3.1.1.	Safety of machine maintenance............................................................101
		3.1.2.	Fire precautions during operation media exchanges........................................101
		3.1.3.	Ecological and hygienic principles.......................................................102
	3.2.	Specification of fluids........................................................................103
		3.2.1.	Engine oil...............................................................................103
		3.2.2.	Fuel.....................................................................................105
		3.2.3.	Coolant .................................................................................106
		3.2.4.	Hydraulic oil............................................................................107
		3.2.5.	Gearbox oil..............................................................................107
		3.2.6.	Lubricating grease.......................................................................107
		3.2.7.	Drum cooling liquid......................................................................107
		3.2.8.	Windshield washer liquid.................................................................107
		3.2.9.	Air-conditioning filling.................................................................107
	3.3.	Fills..........................................................................................108
	3.4.	Lubrication and Maintenance Chart..............................................................109
	3.5.	Lubrication and service plan...................................................................112
	3.6.	Individual Operations of Maintenance...........................................................113
		Every 20 hours of operation (daily).............................................................114
			3.6.1.	Engine oil level check...............................................................114
			3.6.2.	Engine cooling liquid level check....................................................115
			3.6.3.	Hydraulic oil level check............................................................116
			3.6.4.	Crankcase breather tube..............................................................117
			3.6.5.	Fan and engine belt condition check..................................................117
			3.6.6.	Air filter dust valve check..........................................................118
			3.6.7.	Warning and control devices check....................................................119
		Every 100 hours of operation....................................................................120
			3.6.8.	Tyre pressure check..................................................................120
		Every 250 hours of operation....................................................................121
			3.6.9.	Engine inlet piping check............................................................121
			3.6.10.	Check of the fan and engine belt condition..........................................122
			3.6.11.	Coolers check.......................................................................123
			3.6.12.	Battery check.......................................................................124
			3.6.13.	Air filter sensor check.............................................................125
			3.6.14.	Machine lubrication.................................................................126
			3.6.15.	Oil in the vibrator check...........................................................129
			3.6.16.	Oil in the travel gearboxes check...................................................130
			3.6.17.	Pad foot segments inspection........................................................132
		Every 500 hours of operation, but at least once a year..........................................133
			3.6.18.	Engine oil change...................................................................133
			3.6.19.	Fuel filters replacement............................................................136
			3.6.20.	Air filter elements replacement.....................................................138
			3.6.21.	Filters of the cab ventilation and heating replacement..............................140
			3.6.22.	Engine cooling liquid check.........................................................141
			3.6.23.	Wiring check........................................................................141
			3.6.24.	Air filter of the air conditioning system replacement...............................142
			3.6.25.	Wheel bolts tightening check........................................................142
		Every 1000 hours of operation...................................................................143
			3.6.26.	Engine belt check...................................................................143
			3.6.27.	Oil in the travel gearboxes change..................................................145
			3.6.28.	Air conditioning compressor mounting check..........................................146
			3.6.29.	Damping system check................................................................147
		Every 2000 hours of operation...................................................................149
			3.6.30.	Oil in the vibrator change..........................................................149
			3.6.31.	Air conditioning system cleaning....................................................150
			3.6.32.	Hydraulic oil and filter change.....................................................151
			3.6.33.	Cleaning of the suction strainer unit of the cab and bonnet raising and lowering....155
			3.6.34.	Engine cooling liquid change........................................................156
		Every 5000 hours of operation...................................................................158
			3.6.35.	Valve clearance adjustment..........................................................158
		Maintenance - As Needed.........................................................................159
			3.6.36.	Water separator cleaning............................................................159
			3.6.37.	Coolers cleaning....................................................................160
			3.6.38.	Machine cleaning....................................................................161
			3.6.39.	Scrapers adjustment.................................................................162
			3.6.40.	Drum cooling mixture................................................................163
			3.6.41.	Charging of the battery.............................................................164
			3.6.42.	Screw connection tightening check...................................................165
	3.7.	Defects........................................................................................167
	3.8.	Annexes........................................................................................168
		Wiring diagram..................................................................................168
		Wiring diagram - road lighting..................................................................176
		Wiring diagram – RTM............................................................................182
		Wiring diagram – wheel lock.....................................................................188
		Hydraulic system diagram - INTER - Wheel differential lock......................................194
		Hydraulic system diagram - Interaxle differential lock ATC......................................196
		Hydraulic system diagram - electro-hydraulic cab and bonnet lifting.............................198
		Hydraulic system diagram - manual cab and bonnet lifting........................................199
		Table of spare parts............................................................................200