Ammann ASC 220 Single Drum Roller Operating Manual 2522001 PDF

Ammann ASC 130 Single Drum Roller Deutz Tier 3 Operating Manual 2522001 – PDF DOWNLOAD

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Ammann ASC 130 Single Drum Roller Deutz Tier 3 Operating Manual 2522001 – PDF DOWNLOAD

Language : English
Pages :194
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ASC 130 Single Drum Roller Deutz Tier 3 Operating Manual 2522001 – PDF DOWNLOAD

Operating manual......................................................................................  1
	Contents.......................................................................................... 10
	1	SPECIFICATION MANUAL............................................................................ 15
		1.1	Basic data................................................................................ 16
		1.2	Dimensioned drawing of the machine........................................................ 18
		1.3	Technical data............................................................................ 20
	2	OPERATION MANUAL................................................................................ 25
		2.1	Main safety measures...................................................................... 27
			2.1.1	Safety measures during machine operation............................................ 27
			2.1.1.1	Before compacting works are started............................................... 27
			2.1.1.2	Work in the dangerous area........................................................ 27
			2.1.1.3	Ensurance of safety measures by the owner......................................... 28
			2.1.1.4	Cab with integrated ROPS.......................................................... 28
			2.1.2	Requirements for the driver´s qualification......................................... 29
			2.1.3	Driver’s obligations................................................................ 30
			2.1.4	Forbidden activities – safety and guarantee......................................... 31
			2.1.5	Safety notices and signs applied on the machine..................................... 33
			2.1.6	Hand signals........................................................................ 37
		2.2	Environmental and hygienic principles..................................................... 40
			2.2.1	Hygienic principles................................................................. 40
			2.2.2	Ecological principles............................................................... 40
		2.3	Machine preservation and storage.......................................................... 41
			2.3.1	Short-term preservation and storage for 1–2 months.................................. 41
			2.3.2	Preservation and storage for more than 2 months..................................... 41
			2.3.3	Removal of preservation and inspection of the delivered machine..................... 42
		2.4	Machine disposal after its service life................................................... 43
		2.5	Machine description....................................................................... 44
		2.6	Controls and checking instruments......................................................... 46
			2.6.1	Display control – operation screen.................................................. 64
			2.6.2	Display control – Information screen................................................ 68
			2.6.3	Display control – service screen.................................................... 72
		2.7	Machine control and use................................................................... 74
			2.7.1	Start-up of the engine.............................................................. 75
			2.7.2	Travel and reversing................................................................ 79
			2.7.3	Stopping the machine and engine..................................................... 85
			2.7.4	Machine emergency stop.............................................................. 85
			2.7.5	Machine parking..................................................................... 87
			2.7.6	Cab and ROPS lifting and lowering................................................... 88
		2.8	Machine transport......................................................................... 90
			2.8.1	Loading the machine................................................................. 91
			2.8.1.1	Loading the machine using a ramp.................................................. 91
			2.8.1.2	Loading the machine with a crane.................................................. 92
		2.9	Special conditions to use the machine..................................................... 93
			2.9.1	Towing the machine.................................................................. 93
			2.9.2	Operating the machine during initial run period..................................... 98
			2.9.3	Operating the machine at low temperatures........................................... 98
			2.9.4	Machine operation under high temperatures and humidity.............................. 98
			2.9.5	Machine operation at high altitudes................................................. 98
			2.9.6	Machine operation in a very dusty environment....................................... 98
			2.9.7	Driving with vibration on compacted and hard materials.............................. 98
	3	MAINTENANCE MANUAL..............................................................................101
		3.1	Safety and other measures during maintenance of the machine...............................103
			3.1.1	Safety during maintenance of the machine............................................103
			3.1.2	Fire protection when operating fluids are changed...................................103
			3.1.3	Environmental and hygienic principles...............................................104
		3.2	Specification of operating fluids.........................................................105
			3.2.1	Engine oil..........................................................................105
			3.2.2	Fuel................................................................................106
			3.2.3	Coolant.............................................................................106
			3.2.4	Hydraulic oil.......................................................................107
			3.2.5	Gear oil............................................................................107
			3.2.6	Lubricating grease..................................................................108
			3.2.7	Drum coolant........................................................................108
			3.2.8	Windscreen washer fluid.............................................................108
			3.2.9	Air-conditioning fluids.............................................................108
			3.2.10	Vibrator oil.......................................................................108
		3.3	Fluids....................................................................................109
		3.4.	Lubrication and Maintenance Chart........................................................110
		3.5	Lubrication and service plan..............................................................112
		3.6	Lubrication and maintenance operations....................................................113
			Every 20 hours of operation (daily).......................................................114
				3.6.1	Engine oil level check..........................................................114
				3.6.2	Engine coolant level check......................................................115
				3.6.3	Hydraulic oil level check.......................................................116
				3.6.4	Crankcase ventilation...........................................................117
				3.6.5	Fan inspection..................................................................117
				3.6.6	Inspection of dust valve of the air filter......................................118
				3.6.7	Fuel level check................................................................119
				3.6.8	Cleaning the water separator of fuel filter.....................................120
				3.6.9	Check of warning and checking devices...........................................121
				3.6.10	Engine leakage inspection......................................................124
				3.6.11	Exhaust system leakage inspection..............................................124
			Every 100 hours of operation (weekly).....................................................125
				3.6.12	Checking pressure in tyres.....................................................125
			Every 250 hours of operation (3 months)...................................................126
				3.6.13	Engine cooling circuit inspection..............................................126
				3.6.14	Air filter sensor check........................................................128
				3.6.15	Machine lubrication............................................................130
				3.6.16	Vibrator oil check.............................................................134
				3.6.17	Travel gearbox oil check.......................................................135
				3.6.18	Checking pad-foot segments.....................................................136
			Every 500 hours of operation (6 months)...................................................137
				3.6.19	Engine oil change..............................................................137
				3.6.20	Engine coolant level check.....................................................140
				3.6.21	(Air-conditioning) belt check..................................................141
				3.6.22	Fuel filter replacement........................................................142
				3.6.23	Air filter element replacement.................................................144
				3.6.24	Checking wheel screws for tightening...........................................147
				3.6.25	Cleaning the cab ventilation filter............................................147
				3.6.26	Wiring inspection..............................................................147
			Every 1000 hours of operation (1 year)....................................................148
				3.6.27	Intake manifold inspection.....................................................148
				3.6.28	Battery inspection.............................................................149
				3.6.29	Engine belt inspection.........................................................151
				3.6.30	Engine belt tensioner check....................................................152
				3.6.31	Travel gearbox oil change......................................................152
				3.6.32	Shock-absorbing system inspection..............................................154
				3.6.33	Cleaning the fuel tank.........................................................156
				3.6.34	Engine inspection..............................................................157
				3.6.35	Engine and machine diagnostics.................................................157
			Every 2000 hours of operation (2 years)...................................................158
				3.6.36	Vibrator oil change............................................................158
				3.6.37	Cleaning and checking the air conditioning system..............................159
				3.6.38	Hydraulic oil change and filter replacement....................................160
				3.6.39	Changing the suction filter of the cab and bonnet lifting and lowering unit....166
				3.6.40	Engine coolant change..........................................................167
				3.6.41	Valve clearance check, adjustment..............................................169
			Maintenance - As Needed...................................................................170
				3.6.42	Cooler cleaning................................................................170
				3.6.43	Fuel system venting............................................................171
				3.6.44	Machine cleaning...............................................................172
				3.6.45	Scraper adjustment.............................................................173
				3.6.46	Checking screw connections for tightening......................................174
		3.7	Defects...................................................................................177
		3.8	Annexes...................................................................................178
			Wiring diagram............................................................................178
			Hydraulic system diagram – RTM............................................................186
			Table of spare parts......................................................................188