Ammann ASC 220 Single Drum Roller Workshop Manual 3041672 PDF

Ammann ASC 220 Single Drum Roller Deutz EU Stage V/ U.S.EPA Tier 4f Workshop Manual 3041672 – PDF DOWNLOAD

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Ammann ASC 220 Single Drum Roller Deutz EU Stage V/ U.S.EPA Tier 4f Workshop Manual 3041672 – PDF DOWNLOAD

Language : English
Pages :268
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ASC 220 Single Drum Roller Deutz EU Stage V/ U.S.EPA Tier 4f Workshop Manual 3041672 – PDF DOWNLOAD

1	Introduction .....................................................................  9
	1.1	About this workshop manual.................................................. 13
	1.1.1	Who is the workshop manual intended for................................... 13
	1.1.2	Purpose................................................................... 13
	1.1.3	Applicability of the workshop manual...................................... 13
	1.1.4	Validity of the workshop manual........................................... 13
2	Safety measures and instructions.................................................. 15
	2.1	Safety rules................................................................ 16
	2.2	Environmental and hygiene principles........................................ 19
	2.3	Fire prevention............................................................. 20
	2.4	Claim conditions and disclaimer of liability................................ 20
3	Specification manual.............................................................. 21
	3.1	Basic data.................................................................. 22
	3.2	Dimensioned drawing of the machine.......................................... 24
	3.3	Technical data.............................................................. 26
4	Specification of operating fluids................................................. 31
	4.1	Engine oil.................................................................. 32
	4.2	Fuel........................................................................ 33
	4.3	Coolant..................................................................... 33
	4.4	Hydraulic oil............................................................... 34
	4.5	Gear oil.................................................................... 34
	4.6	DEF (AdBlue)................................................................ 35
	4.7	Lubricating grease.......................................................... 35
	4.8	Drum coolant................................................................ 35
	4.9	Windscreen washer fluid..................................................... 35
	4.10	Air-conditioning fluids.................................................... 35
	4.11	Vibrator oil............................................................... 35
	4.11	Media...................................................................... 36
5	Frame............................................................................. 37
	5.1	Description of basic elements............................................... 39
	5.3	Electrical installation..................................................... 40
	5.3.1	Description............................................................... 40
	5.4	Mechanical parts............................................................ 41
	5.5	Fuel tank................................................................... 43
	5.5.1	Fuel level check.......................................................... 43
	5.5.2	Fuel replenishment........................................................ 43
	5.5.3	Fuel drainage............................................................. 44
	5.5.4	Fuel tank cleaning........................................................ 45
	5.6	Hydraulic tank.............................................................. 46
	5.6.1	Hydraulic oil level check................................................. 46
	5.6.2	Hydraulic oil replenishment............................................... 47
	5.6.3	Hydraulic oil drainage.................................................... 48
	5.6.4	Hydraulic oil filter replacement.......................................... 49
	5.6.5	Ventilation filter replacement............................................ 50
6	Cab and platform.................................................................. 51
	6.1	Description of basic elements............................................... 53
	6.3	Electrical installation..................................................... 54
	6.3.1	Fuse box.................................................................. 54
	6.3.2	Output layout on the steering pillar...................................... 55
	6.3.6	Control lever panel....................................................... 56
	6.3.7	Other components.......................................................... 57
	6.3.7.1	Control unit of the machine A2.......................................... 57
	6.4	Mechanical parts............................................................ 58
	6.4.1	Setting of the control force of the travel control........................ 65
	6.5	Cab......................................................................... 66
	6.5.1	Cab removal............................................................... 66
	6.5.2	Cab installation.......................................................... 71
	6.7 	Driver's stand............................................................. 76
	6.7.4	Display replacement....................................................... 76
7	Front drum........................................................................ 77
	7.1	Description of basic elements............................................... 79
	7.2	Hydraulic parts............................................................. 80
	7.4	Mechanical parts............................................................ 82
	7.4.1	Replacement of vibration unit bearings.................................... 82
	7.4.1.1	Drum removal............................................................ 82
	7.4.1.3	Drum assembly........................................................... 93
8	Rear drum (not included in the machine equipment)................................ 97
9	Front axle (not included in the machine equipment)............................... 99
10	Rear axle........................................................................101
	10.1	Description of the basic elements..........................................102
	10.2	Hydraulic parts............................................................102
	10.2.1	Travel hydraulic motor...................................................102
	10.2.2	Travel hydraulic motor replacement.......................................103
	10.4	Mechanical parts...........................................................105
	10.4.1	Gearbox..................................................................105
11	Travel...........................................................................107
	11.1	Description of the basic elements..........................................108
	11. 2	Hydraulic parts...........................................................109
	11.2.1	Travel pump replacement..................................................112
	11.2.3	Travel hydraulic motor replacement.......................................115
	11.2.3.1	Drum hydraulic motor replacement.......................................115
	11.2.3.2	Rear axle travel hydraulic motor replacement..........................117
	11.3	Electrical installation....................................................119
	11.3.1	Travel pump coils replacement............................................119
	11.3.2	Travel hydraulic motor coils replacement.................................119
	11.4	Mechanical parts...........................................................120
	11.4.1	BOVEX coupling replacement...............................................120
12	Vibration........................................................................123
	12.1	Description of basic elements..............................................124
13	Steering.........................................................................125
	13.1	Description of basic elements..............................................126
	13.2	Hydraulic parts............................................................127
	13.2.1	Linear hydraulic motor replacement.......................................127
	13.2.2	Replacement of the gasket of the linear hydraulic motor for steering....128
	13.2.4	Steering pump............................................................132
	13.3	Electrical installation....................................................132
	13.3.1	Display replacement......................................................132
	13.3.2	Travel control replacement...............................................133
	13.4	Mechanical parts...........................................................134
	13.4.2	Steering wheel removal...................................................134
14	Cooling..........................................................................135
	14.1	Description of basic elements..............................................136
	14.2	Hydraulic parts............................................................136
	14.2.1	Cooling hydraulic motor replacement......................................137
	14.3	Electrical installation....................................................140
	14.3.1	Replacement of the electromagnet coil of the cooling hydraulic motor.....140
	14.4	Mechanical parts...........................................................141
	14.4.1	Replacement of the cooling fan, cooling fan spacer.......................141
15	Engine...........................................................................145
	15.1	Description of basic elements..............................................146
	15.2	Hydraulic parts............................................................151
	15.2.1	Steering pump replacement................................................151
	15.3	Electrical installation....................................................152
	15.3.1	Batteries................................................................152
	15.3.2	Alternator replacement...................................................152
	15.3.3	Starter replacement......................................................152
	15.4	Mechanical parts...........................................................153
16	Optional equipment...............................................................179
	16.1	Optional equipment list....................................................180
17	General procedures...............................................................181
	17	General procedures...........................................................182
	17.2	Electrical installation....................................................183
	17.2.1	Travel pump magnetic coil check..........................................183
	17.2.2	Preparation for welding works............................................185
	17.2.3	Starting the battery by means of another battery (jumping)...............185
	17.2.4	Charging the battery with a charger......................................186
	17.2.5	Long-term storage........................................................186
	17.2.6	Battery replacement......................................................186
	17.4	Calibration and setting....................................................187
	17.4.1	Pump current calibration.................................................187
	17.4.1.1	Required material......................................................187
18	Troubleshooting..................................................................189
	18.1	SW error diagnostics ......................................................190
	18.1.1	Error codes..............................................................190
	18.1.1.1	Machine errors.........................................................190
	18.1.1.2	Errors due to safety functions.........................................192
	18.1.1.3	Errors at the inputs...................................................193
	18.1.1.4	Errors at the outputs..................................................194
	18.1.1.5	ACE errors.............................................................195
	18.1.1.6	System errors..........................................................196
	18.1.1.7	Engine errors..........................................................197
	18.1.3	Travel control check.....................................................222
	18.2.14	Travel control..........................................................222
	18.2.14.1	Travel control replacement............................................222
	18.2.14.2	Travel lever switch check and replacement.............................222
19	Appendices.......................................................................223
	19.1	Hydraulic system...........................................................225
	19.1.1	Travel pump zero position adjustment.....................................225
	19.1.1.1	Travel pump magnetic coil check........................................225
	19.2	Wiring diagram.............................................................226
	19.3	Hydraulic system diagram – RTM.............................................234
	19.5	Harnesses..................................................................236
	19.6	Check of the screw connections for tightening..............................261
	19.7	List of spare parts specified in the publication...........................263