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Ammann ASC 130 Single Drum Roller Cummins QSB 4.5-C160 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual 3016547 – PDF DOWNLOAD
Language : English
Pages : 188
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Ammann ASC 130 Single Drum Roller Cummins QSB 4.5-C160 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual 3016547 – PDF DOWNLOAD
Content............................................................................... 8 1. SPECIFICATION MANUAL............................................................... 13 1.1. Basic specification.......................................................... 14 1.2. Dimensional diagram of the Machine........................................... 16 1.3. Specifications............................................................... 18 2. OPERATION MANUAL................................................................... 23 2.1. Major Safety Precautions..................................................... 25 2.1.1. Safety Measures during Machine Operation .............................. 25 2.1.1.1. Compaction Work Commencement ........................................ 25 2.1.1.2. Work Safety Secured by User.......................................... 25 2.1.1.3 Ensurance of safety measures by the owner............................. 26 2.1.1.4. ROPS................................................................. 26 2.1.2. Reguirements on Driver’s Qualification................................. 27 2.1.3. Driver’s Liabilities................................................... 28 2.1.4. Forbidden activities – safety and guarantee............................ 29 2.1.5. Safety inscriptions and signs used on the Machine...................... 30 2.1.6. Hand signals........................................................... 35 2.2. Ecological and hygienic principles........................................... 38 2.2.1. Hygienic principles.................................................... 38 2.2.2. Ecological principles ................................................. 38 2.3. Machine preservation and storage............................................. 39 2.3.1. Short-term preservation and storage for a period of 1 – 2 months....... 39 2.3.2. Preservation and storage for the period over 2 months long............. 39 2.3.3. Dewaxing and inspection of a supplied machine.......................... 40 2.4. Machine disposal following its life cycle end................................ 41 2.5. Machine description.......................................................... 42 2.6. Actuators and dashboard instruments.......................................... 43 2.6.1. Power View control .................................................... 58 2.7. Machine control and use...................................................... 68 2.7.1. Starting the engine.................................................... 68 2.7.2. Travel and reversing................................................... 71 2.7.3. Emergency stop of the Machine.......................................... 74 2.7.4. How to stop the Machine and its engine................................. 75 2.7.5. Machine parking........................................................ 76 2.7.6. Cab and bonnet raising and lowering.................................... 77 2.7.7. Blade.................................................................. 80 2.7.8. Ballasting of tyres with liquid........................................ 83 2.8. How to transport the Machine................................................. 85 2.8.1. Loading the machine.................................................... 86 2.8.1.1. Loading the machine using a ramp..................................... 86 2.8.1.2. Loading the machine using a crane.................................... 87 2.9. Special conditions of the Machine use........................................ 88 2.9.1. Machine towing......................................................... 88 2.9.2. Machine operation during running-in.................................... 94 2.9.3. Machine operation at low temperatures.................................. 94 2.9.4. Operating the Machine at high temperatures and humidity................ 95 2.9.5. Operating the Machine at high altitudes................................ 96 2.9.6. Work of the machine in the dusty environment........................... 96 2.9.7. Driving with vibrations on compacted and hard materials................ 96 3. MAINTENANCE MANUAL................................................................. 99 3.1. Safety and other measures for machine maintenance............................101 3.1.1. Safety of machine maintenance..........................................101 3.1.2. Fire precautions during operation media exchanges......................101 3.1.3. Ecological and hygienic principles.....................................102 3.2. Media specifications.........................................................103 3.2.1. Engine oil.............................................................103 3.2.2. Fuel...................................................................104 3.2.3. Coolant ...............................................................105 3.2.4. Hydraulic oil..........................................................106 3.2.5. Gearbox oil............................................................106 3.2.6. Lube grease............................................................106 3.2.7. Glass washer fluid.....................................................106 3.2.8. Air-conditioning filling...............................................106 3.3. Filling media................................................................107 3.4. Lubrication and Maintenance Chart............................................108 3.5. Lubrication and service plan.................................................110 3.6. Lubrication and Maintenance..................................................111 Every 20 hours of operation (daily)...........................................112 3.6.1. Engine oil level check.............................................112 3.6.2. Engine cooling liquid level check..................................113 3.6.3. Hydraulic oil level check..........................................113 3.6.4. Crankcase breather tube............................................114 3.6.5. Fan and engine belt condition check................................114 3.6.6. Air filter dust valve check........................................115 3.6.7. Warning and control devices check..................................116 Every 100 hours of operation (weekly).........................................117 3.6.8. Tyre pressure check................................................117 Every 250 hours of operation (3 months).......................................118 3.6.9. Engine oil change..................................................118 3.6.10. Engine inlet piping check.........................................121 3.6.11. Battery check.....................................................123 3.6.12. Machine lubrication...............................................124 3.6.13. Oil in the vibrator check.........................................127 3.6.14. Oil in the travel gearboxes check.................................128 3.6.15. Pad foot segments inspection......................................129 Every 500 hours of operation (6 months).......................................130 3.6.16. Fuel filter replacement...........................................130 3.6.17. Air filter elements replacement...................................132 3.6.18. Filters of the cab ventilation and heating replacement............134 3.6.19. Engine cooling liquid check.......................................135 3.6.20. Wiring check......................................................135 3.6.21. Air filter of the air conditioning system replacement.............136 3.6.22. Wheel bolts tightening check......................................136 Every 1000 hours of operation (1 year)........................................137 3.6.23. Engine belt check.................................................137 3.6.24. Oil in the travel gearboxes change................................138 3.6.25. Air conditioning compressor mounting check........................139 3.6.26. Damping system check..............................................140 Every 2000 hours of operation (2 years).......................................142 3.6.27. Valve clearance adjustment........................................142 3.6.28. Oil in the vibrator change........................................142 3.6.29. Air conditioning system cleaning..................................143 3.6.30. Hydraulic oil and filter change...................................144 3.6.31. Suction strainer unit cleaning....................................148 3.6.32. Engine cooling liquid change......................................149 Maintenance as required.......................................................151 3.6.33. Water separator cleaning..........................................151 3.6.34. Coolers cleaning..................................................152 3.6.35. Fuel system venting...............................................153 3.6.36. Machine cleaning..................................................154 3.6.37. Scrapers adjustment...............................................155 3.6.38. Charging of the battery...........................................156 3.6.39. Screw connection tightening check.................................157 3.7. Failures.....................................................................159 3.8. Annexes......................................................................160 3.8.1. Wiring diagram.........................................................160 3.8.2. Wiring diagram - road lights...........................................168 3.8.3. Hydraulic system diagram - INTER - Wheel differential lock.............174 3.8.4. Hydraulic system diagram - Interaxle differential lock ATC.............176 3.8.5. Hydraulic system diagram - electro-hydraulic cab and bonnet lifting....178 3.8.6. Hydraulic system diagram - manual cab and bonnet lifting...............179 3.8.7. Table of spare parts...................................................180