Ammann AV 130 X Tandem Roller Operating Manual 4022001 PDF

Ammann AV 130 X Articulated Tandem Roller Cummins Tier 3 Operating Manual SN 4022001 – PDF DOWNLOAD

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Ammann AV 130 X Articulated Tandem Roller Cummins Tier 3 Operating Manual SN 4022001 – PDF DOWNLOAD

Language : English
Pages : 170
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann AV 130 X Articulated Tandem Roller Cummins Tier 3 Operating Manual SN 4022001 – PDF DOWNLOAD

Operating manual.......................................................................  1
	Content ........................................................................... 10
	1.	SPECIFICATION MANUAL............................................................ 15
		1.1.	Basic specification....................................................... 16
		1.2.	Machine dimension scheme.................................................. 18
		1.3.	Technical data............................................................ 20
			1.3.1.	Weights............................................................. 20
			1.3.2.	Driving properties.................................................. 20
			1.3.3.	Drive............................................................... 20
			1.3.4.	Engine.............................................................. 20
			1.3.5.	The Brakes.......................................................... 21
			1.3.6.	The vibrations...................................................... 21
			1.3.7.	Sprinkling.......................................................... 21
			1.3.8.	Fluid capacities.................................................... 21
			1.3.9.	Electrical installation............................................. 21
			1 .3.10.	Noise and vibration emissions..................................... 22
			1 .3.11.	Optional equipment................................................ 22
	2.	OPERATION MANUAL................................................................ 25
		2.1.	Major Safety Precautions.................................................. 27
			2.1.1.	Safety Measures during Machine Operation ........................... 27
			2.1.1.1.	Compaction Work Commencement ..................................... 27
			2.1.1.2.	Work Safety Secured by User....................................... 27
			2.1.1.3	Ensurance of safety measures by the owner.......................... 28
			2.1.1.4.	ROPS Cab ......................................................... 28
			2.1.2.	Reguirements on Driver’s Qualification.............................. 29
			2.1.3.	Driver’s Liabilities................................................ 29
			2.1.4.	Banned Operations................................................... 31
			2.1.5.	Safety inscriptions and signs used on the Machine .................. 32
			2.1.6.	Hand Signals........................................................ 38
		2.2.	Ecological & Hygienic Principles.......................................... 41
			2.2.1.	Hygienic Principles ................................................ 41
			2.2.2.	Ecological Principles .............................................. 41
		2.3.	Preservation and storing of machines...................................... 42
			2.3.1.	Short-Term Preservation & Storate for the Period of 1 ÷ 2 Months.... 42
			2.3.2.	Preservation & Storage for the Period Over 2 Months Long............ 42
			2.3.3.	Dewaxing and inspection of the supplied machine..................... 43
		2.4.	Machine Disposal Following Its Life Termination........................... 44
		2.5.	Machine Description....................................................... 45
		2.6.	Controls & Dashboard Instruments ......................................... 46
		2.7.	Machine control and use................................................... 68
			2.7.1.	Start-up of the engine.............................................. 69
			2.7.2.	Travel and reversing................................................ 73
			2.7.3.	Emergency stop of the Machine....................................... 83
			2.7.4.	How to stop the Machine and its engine.............................. 83
			2.7.5.	Machine parking..................................................... 83
			2 .7.6.	Bonnet raising and lowering........................................ 85
			2.7.7.	Sprinkling.......................................................... 87
			2.7.8	Ammann edgecutter.................................................... 88
			2.7.9.	Infra thermometer................................................... 89
		2.8.	Machine transport......................................................... 90
			2.8.1.	How to load the Machine............................................. 91
		2.9.	Special conditions for using the machine.................................. 92
			2.9.1.	Machine towing...................................................... 92
			2.9.2.	Operating the machine during initial run period..................... 95
			2.9.3.	Operating the Machine at low temperatures........................... 95
			2.9.4.	Machine operation at high temperatures and humidity................. 95
			2.9.5.	Machine operation at high altitudes................................. 95
			2.9.6.	Work of the machine in the dusty environment........................ 95
			2.9.7.	Driving with vibrations on compacted and hard materials............. 95
	3.	MAINTENANCE MANUAL.............................................................. 97
		3.1.	Safety Standards at Lubrication and Maintenance........................... 99
			3.1.1.	Safety of machine maintenance....................................... 99
			3.1.2.	Fire precautions during operation media exchanges................... 99
			3.1.3.	Ecological and hygienic principles..................................100
		3.2.	Specification of fluids...................................................101
			3.2.1.	Engine oil..........................................................101
			3.2.2.	Fuel................................................................102
			3.2.3.	Coolant ............................................................102
			3.2.4.	Hydraulic oil.......................................................103
			3.2.5.	Gearbox oil.........................................................104
			3.2.6.	Lubricating grease..................................................104
			3.2.7.	Windshield washer liquid............................................104
		3.3.	Fills.....................................................................105
		3.4.	Lubrication and Maintenance Chart.........................................106
		3.5.	Lubrication Chart.........................................................108
		3.6.	Individual Operations of Maintenance......................................109
			After 20 hours of operation (daily)........................................110
				3.6.1.	Engine oil level check..........................................110
				3.6.2.	Engine cooling liquid level check...............................111
				3.6.3.	Hydraulic tank oil level check..................................112
				3.6.4.	Crankcase breather tube.........................................112
				3.6.5.	Checking the condition of the ventilator and belt...............113
				3.6.6.	Checking the vacuum valve of the air cleaner....................114
				3.6.7.	Fuel level check................................................115
				3.6.8.	Water tank refilling............................................116
				3.6.9.	Cleaning the water separator....................................117
				3.6.10.	Warning and control devices checking...........................118
			After 250 hours of operation (3 months)....................................120
				3.6.11.	Air intake cooler, intake piping...............................120
				3.6.12.	Checking the cooling circuit of the engine.....................121
				3.6.13.	Checking the engine belt.......................................122
				3.6.14.	Checking battery...............................................123
				3.6.15.	Air filter sensor check........................................125
				3.6.16.	Machine lubrication............................................126
				3.6.17.	Checking oil in gearboxes......................................128
				3.6.18.	Watering filter cleaning.......................................129
			After 500 hours of operation (6 months)....................................130
				3.6.19.	Engine oil exchange............................................130
				3.6.20.	Fuel filter exchange...........................................133
				3.6.21.	Engine cooling liquid level check..............................134
			After 1,000 hours of operation (after 1 year)..............................135
				3.6.22.	How to check tightening pulley and belt of the engine..........135
				3.6.23.	Exchanging oil in gearboxes....................................137
				3.6.24.	Damping system checking........................................139
				3.6.25.	Fuel tank cleaning.............................................140
				3.6.26.	Water tank cleaning............................................142
			After 2,000 hours of operation (after 2 years).............................143
				3.6.27.	Vibrations system oil exchange.................................143
				3.6.28.	How to replace hydraulic oil and filters ......................144
				3.6.29.	Exchanging the engine cooling liquid...........................148
				3.6.30.	Exchanging cleaner elements of air cleaner.....................150
				3.6.31.	Inspect, adjust engine valve clearance.........................151
			Maintenance - As Needed....................................................152
				3.6.32.	Cleaning of coolers............................................152
				3.6.33.	Water discharge from watering circuit before winter season ....153
				3.6.34.	Cleaning the air cleaner of cabin ventilation..................155
				3.6.35.	Cleaning the machine ..........................................156
				3.6.36. 	Adjustment of scrapers........................................157
				3.6.37.	Checking and tightening bolted joints..........................159
		3.7.	Defects...................................................................161
		3.8.	Appendixes ...............................................................162
			Wiring scheme..............................................................162
			Hydraulic Diagram..........................................................166