Ammann AV 70 X Tandem Roller Operating Manual SN 00031 - PDF

Ammann AV 70 X Articulated Tandem Roller Cummins Tier 3 Operating Manual SN 00031 – PDF DOWNLOAD

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Ammann AV 70 X Articulated Tandem Roller Cummins Tier 3 Operating Manual SN 00031 – PDF DOWNLOAD

Language : English
Pages : 154
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann AV 70 X Articulated Tandem Roller Cummins Tier 3 Operating Manual SN 00031 – PDF DOWNLOAD

Operating manual.......................................................................  1
	Content............................................................................  8
	1.	SPECIFICATION MANUAL............................................................ 13
		1.1.	Basic specification....................................................... 14
			1.1.1.	Area of use......................................................... 14
			1.1.2.	Machine design...................................................... 14
		1.2.	Machine dimension scheme.................................................. 16
		1.3.	Technical data............................................................ 18
			1.3.1.	Weights............................................................. 18
			1.3.2.	Drive of travel - driving properties................................ 18
			1.3.3.	The vibrations...................................................... 18
			1.3.4.	Engine.............................................................. 18
			1.3.5.	Brakes.............................................................. 19
			1.3.6.	Drive............................................................... 19
			1.3.7.	Fills............................................................... 19
			1.3.8.	Sprinkling.......................................................... 19
			1.3.9.	Electrical installation............................................. 19
			1.3.10.	Hygienic parameters................................................ 20
	2.	OPERATION MANUAL................................................................ 23
		2.1.	Major Safety Precautions.................................................. 25
			2.1.1.	Safety Measures during Machine Operation ........................... 25
			2.1.1.1.	Compaction Work Commencement ..................................... 25
			2.1.1.2.	Work Safety Secured by User....................................... 25
			2.1.1.3	Ensurance of safety measures by the owner.......................... 26
			2.1.1.4.	ROPS Cab ......................................................... 26
			2.1.2.	Reguirements on Driver’s Qualification.............................. 27
			2.1.3.	Driver’s Liabilities................................................ 27
			2.1.4.	Banned Operations................................................... 29
			2.1.5.	Safety inscriptions and signs used on the Machine .................. 30
			2.1.6.	Hand Signals........................................................ 34
		2.2.	Ecological & Hygienic Principles.......................................... 37
			2.2.1.	Hygienic Principles ................................................ 37
			2.2.2.	Ecological Principles .............................................. 37
		2.3.	Preservation & Storage ................................................... 38
			2.3.1.	Short-Term Preservation & Storate for the Period of 1 ÷ 2 Months.... 38
			2.3.2.	Machine Preservation & Storage for the Period Over 2 Months Long.... 38
			2.3.3.	De-conservation and inspection of brand new machines................ 39
		2.4.	Machine Disposal Following Its Life Termination........................... 40
		2.5.	Machine Description....................................................... 41
		2.6.	Controls & Dashboard Instruments ......................................... 42
		2.7.	Machine basic functions control........................................... 62
			2.7.1.	Engine starting..................................................... 63
			2.7.2.	Machine travel and reversing with no vibration...................... 67
			2.7.3.	Machine travel and reversation incl. vibrations..................... 73
			2.7.4.	Driving with vibrations on compacted and hard materials............. 73
			2.7.5.	Compacting near constructed facilities.............................. 73
			2.7.6.	How to stop the Machine and its engine.............................. 75
			2.7.7.	Safe stopping of the Machine........................................ 75
			2.7.8.	Emergency stop of the Machine....................................... 77
			2.7.9.	Machine shutdown.................................................... 77
			2.7.10.	Sprinkling......................................................... 77
			2.7.11.	How to lift and let down the engine bonnet......................... 78
		2.8.	Machine transport......................................................... 80
			2.8.1.	Machine towing...................................................... 80
			2.8.2.	How to load the Machine............................................. 83
			2.8.3.	Transporting by the road............................................ 84
		2.9.	Special conditions to use the Machine..................................... 85
			2.9.1.	How to operate the Machine during its running-in.................... 85
			2.9.2.	Operating the Machine at low temperatures........................... 85
			2.9.3.	Machine operation at high temperatures and humidity................. 85
			2.9.4.	Machine operation at high altitudes................................. 85
			2.9.5.	Machine operation within very dusty environment..................... 85
	3.	MAINTENANCE MANUAL.............................................................. 87
		3.1.	Safety and other measures for machine maintenance......................... 89
			3.1.1.	Safety of machine maintenance....................................... 89
			3.1.2.	Fire precautions during operation media exchanges................... 89
			3.1.3.	Ecological and hygienic principles.................................. 90
		3.2.	Media specification....................................................... 91
			3.2.1.	Engine oil.......................................................... 91
			3.2.2.	Fuel................................................................ 92
			3.2.3.	Hydraulic oil ...................................................... 92
			3.2.4.	Lube grease ........................................................ 93
			3.2.5.	Cooling liquid...................................................... 93
			3.2.6.	Glass washer fluid ................................................. 94
			3.2.7.	Gear oil............................................................ 94
		3.3.	Media .................................................................... 95
		3.4.	Lubrication and Maintenance Chart......................................... 96
		3.5.	Lubrication Chart......................................................... 98
		3.6.	Lubrication and Maintenance Operations.................................... 99
			Following the 20 hours of operation or daily...............................100
				3.6.1.	Inspect, refill the oil amount in the engine....................100
				3.6.2. 	Inspect, replenish the engine coolant amount...................101
				3.6.3.	Inspect the engine belt ........................................102
				3.6.4.	Crankcase breather..............................................102
				3.6.5. 	Inspect air filter vacuum valve................................103
				3.6.6.	Inspect fan condition...........................................103
				3.6.7.	Check fuel amount...............................................104
				3.6.8.	Inspect oil amount in the hydraulic circuit tank ...............105
				3.6.9.	Fill up sprinkling water tank ..................................105
				3.6.10. 	Inspect alarm and control devices.............................106
			Following 250 hours of operation (after 3 months)..........................108
				3.6.11.	How to exchange motor oil and oil filter.......................108
				3.6.12.	Inspect engine induction manifold..............................110
				3.6.13.	Inspect engine cooling circuit.................................110
				3.6.14.	Inspect the battery............................................112
				3.6.15.	Inspect the function of air filter vacuum switch...............114
				3.6.16.	Sprinkling filter & sprinkler strainer.........................115
				3.6.17.	Machine lubrication............................................117
			After 500 hours of operation (after 6 months)..............................119
				3.6.18.	How to replace fuel filter ....................................119
				3.6.19.	Inspect coolant concentration .................................120
			Following 1000 hours of operation (after 1 year)...........................121
				3.6.20.	Inspect engine belt............................................121
				3.6.21.	Inspect the exhaust system.....................................121
				3.6.22.	Inspect the silencing system...................................122
				3.6.23.	Clean the water tank...........................................124
				3.6.24.	Oil change in the gearboxes....................................125
			Following 2000 hours of operation (every 2 years)..........................126
				3.6.25.	Inspect, adjust engine valve clearance.........................126
				3.6.26.	Engine coolant exchange........................................126
				3.6.27.	How to exchange oil in the vibrators...........................130
				3.6.28.	How to exchange hydraulic oil and filters......................130
			Maintenance as required....................................................134
				3.6.29.	Fuel system breathing..........................................134
				3.6.30.	How to replace air filter elements.............................135
				3.5.31.	How to clean water separator of fuel filter....................137
				3.6.32.	Clean the engine radiators and hydraulic oil coolers...........138
				3.6.33.	How to clean cab ventilation filter............................138
				3.6.34.	Drain water from sprinkling circuit before winter season.......139
				3.6.35. 	Adjust the scrapers...........................................141
				3.6.36.	Machine cleaning ..............................................142
				3.6.37.	Check the tightening of bolted connections.....................142
		3.7.	Defects...................................................................145
		3.8.	Attachments...............................................................146
			Wiring Diagram.............................................................146
			Hydraulic Diagram .........................................................150