Ammann AV 70 X Tandem Roller Operating Manual SN 3008841 - PDF

Ammann AV 70 X Tandem Roller CUMMINS QSB4.5-C130 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual SN 3008841 – PDF DOWNLOAD

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Ammann AV 70 X Tandem Roller CUMMINS QSB4.5-C130 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual SN 3008841 – PDF DOWNLOAD

Language : English
Pages : 172
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann AV 70 X Tandem Roller CUMMINS QSB4.5-C130 EU Stage IIIA/U.S. EPA Tier 3 Operating Manual SN 3008841 – PDF DOWNLOAD

Content.................................................................................  8
1.	SPECIFICATION MANUAL................................................................. 13
	1.1.	Basic specification............................................................ 14
	1.2.	Machine dimension scheme....................................................... 16
	1.3.	Technical data................................................................. 18
2.	OPERATION MANUAL..................................................................... 23
	2.1.	Major Safety Precautions....................................................... 25
		2.1.1.	Safety Measures during Machine Operation ................................ 25
		2.1.1.1.	Compaction Work Commencement .......................................... 25
		2.1.1.2.	Work Safety Secured by User............................................ 25
		2.1.1.3	Ensurance of safety measures by the owner............................... 26
		2.1.1.4.	ROPS Cab .............................................................. 26
		2.1.2.	Reguirements on Driver’s Qualification................................... 27
		2.1.3.	Driver’s Liabilities..................................................... 27
		2.1.4.	Banned Operations - safety and guarantee................................. 29
		2.1.5.	Safety inscriptions and signs used on the Machine ....................... 30
		2.1.6.	Hand Signals............................................................. 35
	2.2.	Ecological & Hygienic Principles............................................... 39
		2.2.1.	Hygienic Principles ..................................................... 39
		2.2.2.	Ecological Principles ................................................... 39
	2.3.	Preservation and storing of machines........................................... 40
		2.3.1.	Short-term preservation and storage for a period of 1 - 2 months......... 40
		2.3.2.	Machine Preservation & Storage for the Period Over 2 Months Long......... 40
		2.3.3.	Dewaxing and inspection of the supplied machine.......................... 41
	2.4.	Machine Disposal Following Its Life Termination................................ 42
	2.5.	Machine Description............................................................ 43
	2.6.	Controls & Dashboard Instruments .............................................. 44
	2.7.	How to Control and Use the Machine............................................. 64
		2.7.1.	Start-up of the engine................................................... 65
		2.7.2.	Travel and reversing..................................................... 69
		2.7.3.	Emergency stop of the Machine............................................ 75
		2.7.4.	How to stop the Machine and its engine................................... 75
		2.7.5.	Machine parking.......................................................... 75
		2.7.6.	Bonnet raising and lowering.............................................. 76
		2.7.7.	Sprinkling............................................................... 79
		2.7.8.	Edge cutter and compacter................................................ 81
	2.8.	Machine transport.............................................................. 82
		2.8.1.	How to load the Machine.................................................. 83
	2.9.	Special conditions of the machine use.......................................... 85
		2.9.1.	Machine towing........................................................... 85
		2.9.2.	How to operate the Machine during its running-in......................... 90
		2.9.3.	Operating the Machine at low temperatures................................ 90
		2.9.4.	Machine operation at high temperatures and humidity...................... 90
		2.9.5.	Machine operation at high altitudes...................................... 90
		2.9.6.	Machine operation within very dusty environment.......................... 90
		2.9.7.	Driving with vibrations on compacted and hard materials.................. 90
3.	MAINTENANCE MANUAL................................................................... 91
	3.1.	Safety and other measures for machine maintenance.............................. 93
		3.1.1.	Safety of machine maintenance............................................ 93
		3.1.2.	Fire precautions during operation media exchanges........................ 93
		3.1.3.	Ecological and hygienic principles....................................... 94
	3.2.	Media specification............................................................ 95
		3.2.1.	Engine oil............................................................... 95
		3.2.2.	Fuel..................................................................... 97
		3.2.3.	Cooling liquid........................................................... 98
		3.2.4.	Hydraulic oil ........................................................... 99
		3.2.5.	Lube grease ............................................................. 99
		3.2.6.	Glass washer fluid ...................................................... 99
		3.2.7.	Gear oil................................................................. 99
		3.2.8.	Drum cooling liquid AV 70 X HF...........................................100
		3.2.9.	Air-conditioning filling.................................................100
	3.3.	Media .........................................................................101
	3.4.	Lubrication and Maintenance Chart..............................................102
	3.5.	Lubrication Chart..............................................................104
	3.6.	Lubrication and Maintenance Operations.........................................105
		Every 20 hours of operation (daily).............................................106
			3.6.1.	Engine oil level check...............................................106
			3.6.2. 	Engine cooling liquid level check...................................107
			3.6.3.	Inspection of the engine and air-conditioning belts..................108
			3.6.4.	Crankcase breather...................................................109
			3.6.5. 	Air filter dust valve check.........................................109
			3.6.6.	Inspect fan condition................................................110
			3.6.7.	Fuel level check.....................................................110
			3.6.8.	Tank oil level check.................................................111
			3.6.9.	Water tank refilling.................................................111
			3.6.10. 	Inspect alarm and control devices..................................112
			3.6.11.	Check of the tightness of the fuel and hydraulic system.............114
		Every 250 hours of operation....................................................115
			3.6.12.	Engine oil exchange.................................................115
			3.6.13.	Inspect engine induction manifold...................................118
			3.6.14.	Inspect engine cooling circuit......................................118
			3.6.15.	Inspect the battery.................................................120
			3.6.16.	Air filter sensor check.............................................122
			3.6.17.	Watering filter cleaning............................................123
			3.6.18.	Machine lubrication.................................................125
			3.6.19.	Seat switch check...................................................126
		Every 500 hours of operation, but at least once a year..........................127
			3.6.20.	Engine fuel filter exchange.........................................127
			3.6.21.	Engine cooling liquid level check...................................129
			3.6.22.	Check of wiring.....................................................129
			3.6.23.	Replace air filter elements.........................................130
			3.6.24.	Clean cab ventilation filter........................................132
		Every 1000 hours of operation...................................................133
			3.6.25.	Inspect engine belt.................................................133
			3.6.26.	Inspect the exhaust system..........................................133
			3.6.27.	Inspect the silencing system........................................134
			3.6.28.	Clean the water tank................................................136
			3.6.29.	Oil change in the gearboxes.........................................137
		Every 2000 hours of operation...................................................138
			3.6.30.	Checking and adjusting valve clearance..............................138
			3.6.31.	Engine coolant exchange.............................................138
			3.6.32.	Exchange oil in the vibrators.......................................142
			3.6.33.	Exchange hydraulic oil and filters..................................143
		Maintenance as required.........................................................147
			3.6.34.	Fuel system breathing...............................................147
			3.5.33.	Clean water separator of fuel filter................................148
			3.6.36.	Cleaning of coolers.................................................149
			3.6.37.	Drain water from sprinkling circuit before winter season............150
			3.6.38. 	Adjust the scrapers................................................152
			3.6.39.	Machine cleaning ...................................................154
			3.6.40.	Drum cooling liquid AV 70 X HF......................................155
			3.6.41.	Check the tightening of bolted connections..........................156
	3.7.	Defects........................................................................159
	3.8.	Attachments....................................................................160
		Wiring Diagram..................................................................160
		Hydraulic diagram ..............................................................166
		Regular maintenance spare parts chart...........................................168
		Content of the set of filters after 500 and 1000 operating hours. (4-11891A)....169
		Content of the set of filters after 2000 operating hours. (4-760125)............169