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Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD
Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD
The Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 is a comprehensive guide for servicing and maintaining Bendi forklift models B30 and B40. It covers essential procedures, troubleshooting, and safety precautions in a downloadable PDF format.
FILE DETAILS:
Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD
Language : English
Pages : 144
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD
**Introduction**This manual is intended for the service technician seeking information on product maintenance and service replacement parts. Refer to this manual for troubleshooting guides and information. **Operating Instructions**
Operating instructions for the Bendi AC/DS are located in the Operator’s Manual (P/N F-648), which is shipped with every forklift. If the operator’s manual is missing on your forklift, replace immediately by calling Landoll Company, LLC at 800-423-4320 or ordering online at companystore.landoll.com. **Service Training**
Service Training is available for the forklift technician from Landoll Company, LLC. Topics covered include the operation, repair, and maintenance, hydraulic systems, and electrical systems. Contact Landoll Company, LLC at www.landoll.com for more information. **Required Tools**
Both SAE and metric tools needed should be found in well-equipped service centers. Assorted open-end, box-end, Allen, and adjustable wrenches along with assorted sockets, screwdrivers, and non-marring mallets should be available to properly perform maintenance and repair.
TABLE OF CONTENTS:
Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD
Introduction, Safety, and Specifications................... 9 Before You Begin....................................... 9 Introduction....................................... 9 Operating Instructions............................. 9 Service Training................................... 9 Required Tools..................................... 9 Decal Identification................................... 10 Replacement Parts.................................. 12 General Maintenance Instructions................... 12 Safety Guidelines...................................... 13 Lock Out/Tag Out................................... 13 Battery Safety..................................... 13 Battery Removal and Installation................... 14 Good Battery Care Recommendations.................. 14 Hydraulic System................................... 15 Lifting and Blocking the Forklift.................. 16 Prior to TIlt Cylinder Repair...................... 16 Mast Service Precautions........................... 16 Mast Removal....................................... 16 Cleaning & Inspecting the Forklift................. 17 Specifications......................................... 18 Lubrication Specifications......................... 18 Torque Specifications.............................. 18 Fluid Capacities................................... 18 UNC SAE Torque Specifications...................... 19 UNF SAE Torque Specifications...................... 19 Metric Torque Specifications....................... 20 Parker® Brand Fittings............................. 21 Aeroquip® Brand Fittings........................... 21 Gates® Brand Fittings.............................. 22 Emergency STOP..................................... 23 Towing the Forklift................................ 23 Inspections................................................ 25 Inspection Introduction................................ 25 Daily Inspection Checklist............................. 25 Operator’s Daily Checklist......................... 26 1st 50 Hours or 2 Weeks............................ 27 500 Hour or Monthly Checklist...................... 28 2000 Hour or Yearly Checklist...................... 30 4500 Hour.......................................... 31 Inspections and Scheduled Maintenance Requirements..... 32 Tools and Equipment Required....................... 32 Cleaning and Inspecting the Forklift............... 33 Inspection and/or Maintenance...................... 33 Performance Testing................................ 33 Daily Inspections...................................... 33 Safety Warnings and Manual......................... 33 Data Plate......................................... 34 Wheels and Tires................................... 34 ESD Straps......................................... 34 Parking Brake...................................... 34 Service Brakes..................................... 35 Forks.............................................. 35 Mast Racking....................................... 35 Hydraulic Oil...................................... 35 Hydraulic Cylinders, Hoses, and Fittings........... 35 Battery............................................ 35 Battery Restraint System and Rollout Option........ 39 Operator Controls.................................. 39 Dash Display....................................... 39 Steering........................................... 39 Accelerator........................................ 40 Lift/Lower Control................................. 40 Tilt Control....................................... 40 Side-Shift Control................................. 40 Direction Control.................................. 40 Speed Switch....................................... 40 Return To Neutral.................................. 41 Horn............................................... 41 Lights and Alarm................................... 41 Seat............................................... 41 Scheduled Maintenance...................................... 43 1st 50 Hours or 2 Week Checklist....................... 43 Mast Chains........................................ 43 Load Backrest...................................... 44 Wheels and Tires................................... 44 Hydraulic Oil Check................................ 44 Steering Actuator.................................. 44 Front Plate........................................ 44 Gear Box........................................... 44 500 Hour or Monthly Inspections........................ 45 Operator’s Seat and Controls....................... 45 Hydraulic Maintenance.............................. 45 Checking and Adjusting Hydraulic Pressure.......... 46 Steering........................................... 46 Brakes............................................. 46 Wheels and Tires................................... 46 Motors and Gearboxes............................... 46 General Mast Inspection............................ 46 Forks.............................................. 47 Major Structural Points............................ 47 Battery............................................ 47 Controllers and Wire Connections................... 48 Forklift Lubrication............................... 48 2000 Hour or Yearly Inspections........................ 49 Brake Fluid Change................................. 49 Change Planetary Gear Box Oil...................... 49 4500 Hour Inspection................................... 49 Hydraulic Oil Change............................... 49 Troubleshooting............................................ 51 Preliminary Procedures................................. 51 Troubleshooting Charts................................. 51 Visual Problems.................................... 52 Audible Problems................................... 55 Hydraulic Problems................................. 58 Brake Problems..................................... 63 Electrical Problems................................ 64 Corrective Maintenance..................................... 65 Corrective Maintenance................................. 65 Mast and Front End..................................... 66 Removing the Forks................................. 66 Repairing Forks.................................... 66 Load Testing Forks................................. 66 Removing the Mast From the Forklift................ 66 Removing Front Plate Assembly...................... 67 Removing the Tilt Cylinder......................... 67 Floor Plate Removal.................................... 69 Brakes................................................. 69 General Information................................ 69 Check Service Disc Brakes.......................... 70 Required Tools..................................... 70 Disc Brake Rotors.................................. 71 Replacing the Brake Caliper Assembly............... 73 Replacing Brake Lines.............................. 74 Changing Brake Pads................................ 74 Parking Brake System............................... 75 Brake Pedal........................................ 79 Replacing the Linear or Rotary Pot................. 80 Brake Hydraulics................................... 81 Replacing Any Other Hydraulic Brake Component...... 84 Electrical............................................. 84 Electrical Static Discharge........................ 84 ESD Strap.......................................... 84 Inspecting the Contactors.......................... 85 Direction Control Lever............................ 85 Replacing a Complete Control Panel................. 86 Hydraulics............................................. 87 Check Hydraulic Functions.......................... 87 Hydraulic Oil...................................... 87 Hydraulic System Components........................ 89 Hydraulic Fittings and Hoses....................... 93 Side Shift Circuit................................. 94 Steering............................................... 94 Steering Wheel Removal............................. 94 Steering Column (Console) Removal.................. 95 Steering Orbital Control Unit...................... 96 Front Rotation Assembly............................ 97 Steer (Front Rotation) Sensor...................... 98 Steering Column and Dash Display Assembly.......... 99 Powertrain.............................................100 Inspecting the Drive System........................100 Rear Wheel Assembly................................100 Check Planetary Gear Box...........................101 Replacing the Gear Box.............................103 Replacing the Traction Drive Motor.................103 Load Axle..........................................104 Accelerator Pedal Assembly.........................106 Safety Features........................................107 Horn Service.......................................107 Replacing the Switch and Cable.....................107 Seat Switch........................................107 Overhead Guard, Lighting and Alarms................108 Fuses..............................................109 Calibration and Programming................................111 Controller Theory of Operation.........................111 Dash Display Parameters............................112 Forklift Calibration...............................112 1314 Controller Software Installation and Operation....113 Software Installation Procedure....................115 Software Update Procedure..........................118 Communicating with Bendi AC/DS Controllers.........119 Menu Overview..........................................121 Program Menu Legend................................121 Landoll Traction Menu..............................123 1 - Speed Mode.....................................124 Throttle...........................................126 Brake..............................................127 Battery............................................128 Dual Drive.........................................129 Device Parameter Monitor...............................130 Landoll Parameter Details..........................130 Inputs Parameter Details...........................131 Outputs Parameter Details..........................131 Battery Parameter Details..........................131 Motor Parameter Details............................132 Controller Parameter Details.......................132 Cutback Parameter Details..........................133 Vehicle Parameter Details..........................133 CAN Status Parameter Details.......................133 Curtis Controller Troubleshooting......................133 LED Legend.........................................134 Controller Fault History...........................134 Controller Troubleshooting Chart...................135 Controller Maintenance.............................142 Controller Cleaning................................142
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