Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD

Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD

The Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 is a comprehensive guide for servicing and maintaining Bendi forklift models B30 and B40 AC DS. It includes detailed instructions, diagrams, and troubleshooting tips to ensure proper upkeep and optimal performance. Downloadable in PDF format.

FILE DETAILS:

Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD

Language : English
Pages : 140
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bendi Forklift B30 & B40 AC DS Maintenance Manual F-649-R0 – PDF DOWNLOAD

Introduction, Safety, and Specifications...................  9
	Before You Begin.......................................  9
		Introduction.......................................  9
		Operating Instructions.............................  9
		Service Training...................................  9
		Required Tools.....................................  9
	Decal Identification................................... 10
		Replacement Parts.................................. 12
		General Maintenance Instructions................... 12
	Safety Guidelines...................................... 13
		Lock Out/Tag Out................................... 13
		Battery Safety..................................... 13
		Battery Removal and Installation................... 14
		Good Battery Care Recommendations.................. 14
		Hydraulic System................................... 15
		Lifting and Blocking the Forklift.................. 16
		Prior to TIlt Cylinder Repair...................... 16
		Mast Service Precautions........................... 16
		Mast Removal....................................... 16
		Cleaning & Inspecting the Forklift................. 17
	Specifications......................................... 18
		Lubrication Specifications......................... 18
		Torque Specifications.............................. 18
		Fluid Capacities................................... 18
		UNC SAE Torque Specifications...................... 19
		UNF SAE Torque Specifications...................... 19
		Metric Torque Specifications....................... 20
		Parker® Brand Fittings............................. 21
		Aeroquip® Brand Fittings........................... 21
		Gates® Brand Fittings.............................. 22
		Emergency STOP..................................... 23
		Towing the Forklift................................ 23
Inspections................................................ 25
	Inspection Introduction................................ 25
	Daily Inspection Checklist............................. 25
		Operator’s Daily Checklist......................... 26
		1st 50 Hours or 2 Weeks............................ 27
		500 Hour or Monthly Checklist...................... 28
		2000 Hour or Yearly Checklist...................... 30
	Inspections and Scheduled Maintenance Requirements..... 31
		Tools and Equipment Required....................... 31
		Cleaning and Inspecting the Forklift............... 32
		Inspection and/or Maintenance...................... 32
		Performance Testing................................ 32
	Daily Inspections...................................... 32
		Safety Warnings and Manual......................... 32
		Data Plate......................................... 33
		Wheels and Tires................................... 33
		ESD Straps......................................... 33
		Parking Brake...................................... 33
		Service Brakes..................................... 34
		Forks.............................................. 34
		Mast Racking....................................... 34
		Hydraulic Oil...................................... 34
		Hydraulic Cylinders, Hoses, and Fittings........... 34
		Battery............................................ 34
		Battery Restraint System and Rollout Option........ 38
		Operator Controls.................................. 38
		Dash Display....................................... 38
		Steering........................................... 38
		Accelerator........................................ 39
		Lift/Lower Control................................. 39
		Tilt Control....................................... 39
		Side-Shift Control................................. 39
		Direction Control.................................. 39
		Speed Switch....................................... 39
		Return To Neutral.................................. 40
		Horn............................................... 40
		Lights and Alarm................................... 40
		Seat............................................... 40
Scheduled Maintenance...................................... 41
	1st 50 Hours or 2 Week Checklist....................... 41
		Mast Chains........................................ 41
		Load Backrest...................................... 42
		Wheels and Tires................................... 42
		Hydraulic Oil Check................................ 42
		Steering Actuator.................................. 42
		Front Plate........................................ 42
		Gear Box........................................... 42
	500 Hour or Monthly Inspections........................ 43
		Operator’s Seat and Controls....................... 43
		Hydraulic Maintenance.............................. 43
		Checking and Adjusting Hydraulic Pressure.......... 44
		Steering........................................... 44
		Brakes............................................. 44
		Wheels and Tires................................... 44
		Motors and Gearboxes............................... 45
		General Mast Inspection............................ 45
		Forks.............................................. 45
		Major Structural Points............................ 45
		Battery............................................ 46
		Controllers and Wire Connections................... 46
		Forklift Lubrication............................... 46
	2000 Hour or Yearly Inspections........................ 47
		Brake Fluid Change................................. 47
		Change Planetary Gear Box Oil...................... 47
	4500 Hour Inspection................................... 47
		Hydraulic Oil Change............................... 47
Troubleshooting............................................ 49
	Preliminary Procedures................................. 49
	Troubleshooting Charts................................. 49
		Visual Problems.................................... 50
		Audible Problems................................... 53
		Hydraulic Problems................................. 56
		Brake Problems..................................... 61
		Electrical Problems................................ 62
Corrective Maintenance..................................... 63
	Corrective Maintenance................................. 63
	Mast and Front End..................................... 64
		Removing the Forks................................. 64
		Repairing Forks.................................... 64
		Load Testing Forks................................. 64
		Removing the Mast From the Forklift................ 64
		Removing Front Plate Assembly...................... 65
		Removing the Tilt Cylinder......................... 65
	Floor Plate Removal.................................... 67
	Brakes................................................. 67
		General Information................................ 67
		Check Service Disc Brakes.......................... 68
		Required Tools..................................... 68
		Disc Brake Rotors.................................. 69
		Replacing the Brake Caliper Assembly............... 71
		Replacing Brake Lines.............................. 72
		Changing Brake Pads................................ 72
		Parking Brake System............................... 73
		Brake Pedal........................................ 77
		Replacing the Linear or Rotary Pot................. 78
		Brake Hydraulics................................... 79
		Replacing Any Other Hydraulic Brake Component...... 82
	Electrical............................................. 82
		Electrical Static Discharge........................ 82
		ESD Strap.......................................... 82
		Inspecting the Contactors.......................... 83
		Direction Control Lever............................ 83
		Replacing a Complete Control Panel................. 84
	Hydraulics............................................. 85
		Check Hydraulic Functions.......................... 85
		Hydraulic Oil...................................... 85
		Hydraulic System Components........................ 87
		Hydraulic Fittings and Hoses....................... 91
		Side Shift Circuit................................. 92
	Steering............................................... 92
		Steering Wheel Removal............................. 92
		Steering Column (Console) Removal.................. 92
		Steering Orbital Control Unit...................... 93
		Front Rotation Assembly............................ 94
		Steer (Front Rotation) Sensor...................... 95
		Steering Column and Dash Display Assembly.......... 96
	Powertrain............................................. 98
		Inspecting the Drive System........................ 98
		Rear Wheel Assembly................................ 98
		Check Planetary Gear Box........................... 99
		Replacing the Gear Box.............................100
		Replacing the Traction Drive Motor.................101
		Load Axle..........................................101
		Accelerator Pedal Assembly.........................103
	Safety Features........................................104
		Horn Service.......................................104
		Replacing the Switch and Cable.....................104
		Seat Switch........................................104
		Overhead Guard, Lighting and Alarms................105
		Fuses..............................................106
Calibration and Programming................................107
	Controller Theory of Operation.........................107
		Dash Display Parameters............................108
		Forklift Calibration...............................108
	1314 Controller Software Installation and Operation....109
		Software Installation Procedure....................111
		Software Update Procedure..........................114
		Communicating with Bendi AC/DS Controllers.........115
	Menu Overview..........................................117
		Program Menu Legend................................117
		Landoll Traction Menu..............................119
		1 - Speed Mode.....................................120
		Throttle...........................................122
		Brake..............................................123
		Battery............................................124
		Dual Drive.........................................125
	Device Parameter Monitor...............................126
		Landoll Parameter Details..........................126
		Inputs Parameter Details...........................127
		Outputs Parameter Details..........................127
		Battery Parameter Details..........................127
		Motor Parameter Details............................128
		Controller Parameter Details.......................128
		Cutback Parameter Details..........................129
		Vehicle Parameter Details..........................129
		CAN Status Parameter Details.......................129
	Curtis Controller Troubleshooting......................129
		LED Legend.........................................130
		Controller Fault History...........................130
		Controller Troubleshooting Chart...................131
		Controller Maintenance.............................138
		Controller Cleaning................................138