Bendi Forklift Landoll B3/30 AC Maintenance Manual F-560-0410 – PDF DOWNLOAD

 Bendi Forklift Landoll B3/30 AC Maintenance Manual F-560-0410 – PDF DOWNLOAD

The Bendi Forklift Landoll B3/30 AC Maintenance Manual (F-560-0410) offers comprehensive guidance for upkeep. Download for detailed instructions on maintaining optimal performance.

FILE DETAILS:

Bendi Forklift Landoll B3/30 AC Maintenance Manual F-560-0410 – PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bendi Forklift Landoll B3/30 AC Maintenance Manual F-560-0410 – PDF DOWNLOAD

Bendi B3ACfront 1
Introduction, Safety & Planned Maintenance 3
Before You Begin (Please Read) 3
Introduction 3
Operating Instructions 3
Service Training 3
Tools Needed 3
Replacement Parts 3
General Maintenance Instructions 4
For your Safety 5
Lock Out/Tag Out 5
Battery Care and Charging 6
Battery Removal and Installation 6
Hydraulic System 7
Towing the Truck 7
General Safety Tips: 7
Towing Vehicle Requirements 7
Towing a Truck in the Reverse Direction 7
Lifting and Blocking the Truck 8
Mast Service Precautions 8
Disconnecting the Tilt Cylinder 9
Mast Removal 9
Cleaning the Truck 9
Maintenance Introduction 9
Inspection Sheets 9
Lubrication Specifications 19
Torque Specifications 20
Fluid Capacities 20
General Torque Specifications (R 4/97) 21
Torque Specified in Foot Pounds 21
Hydraulic Fitting Torque Specifications 22
Hydraulic Fittings Torque Specified 22
General Bendi AC Troubleshooting Chart 23
Tires, Brakes and Drivetrain 31
Floor Plate 31
Floor Plate Removal and Assembly 31
Visual Inspection 32
Replacing the Drive Tire 33
Disassembling and Inspecting Rear Wheel Bearings 34
Replacing the Braking Tires 34
Assembling Rear Wheel Bearings 34
Brake System 35
Brake System Service 35
Check Service Drum Brakes 35
Repairing Brake Wheel Cylinders 37
Hydraulic Brake Drums 38
Measure Brake Drum Diameter 38
Replacing Brake Drum Assemblies 38
Parking Brake Assembly 39
Parking Brake Lever 39
Replacing Parking Brake Lever Assembly 39
Parking Brake Switch 40
Replacing Parking Brake Switch 40
Replacing the Parking Brake Cable 40
Parking Brake Assembly 41
Brake Pedal Assembly 41
Master Cylinder 42
Replacing Master Cylinder 42
Bench Bleed the Master Cylinder 43
Check Master Cylinder Fluid Level 43
Bleeding Brakes 44
Service Brake Pedal Assembly 45
Traction Motor, and Gear Box 45
Removing the Drive Wheel 45
Checking Drive Wheel Gearbox 45
Servicing the Drive Train Assembly 45
Gearbox Replacement 47
Traction Drive Motor Service 47
Accelerator Pedal 48
Adjusting Accelerator Pedal 48
Hydraulic Oil, Motors, Pumps, and Cylinders 49
Hydraulic Components 49
Hydraulic System Maintenance 49
Check Hydraulic Oil Level 49
Changing Hydraulic Oil 50
Change the Hydraulic Oil Filter 50
Checking and Adjusting Hydraulic Pressure 51
Steering Motor Service 52
Load Sense Steering System 52
Power Steering System Maintenance 52
Check Power Steering 52
Filling and Air Bleeding the Power Steering System 52
Steer Motor Maintenance 53
Parts Disassembly and Inspection 53
Hydraulic Pump Service 53
Replacing the Hydraulic Pump and Motor 53
Hydraulic Steer Motor Replacement 54
Checking Steer Pump Pressure 54
Hydraulic Control Valve Assembly 55
General 55
Hydraulic Control Valve and Switches Removal 56
Spool Section Rebuild 56
Hydraulic Lift Sensor 57
Hydraulic Fittings and Hoses 57
Check Hydraulic Functions 58
Electrical System 59
Steering Column/Dash Assembly 59
Remove the Display Panel 59
Key Switch 60
Rocker (On/Off) Switches 60
Steering Wheel Removal 61
Steering Column (Console) Removal 61
Steering Orbital Control Unit 62
Electrical Contactors 62
Batteries – Care and Replacement 62
Checking Batteries 63
Battery Care 63
Charging the Battery 63
Battery Removal 64
Battery Installation 64
Electrical Static Discharge 64
Electrical Controls and Levers 64
Direction Control Lever 64
Check the Return-to-Neutral 65
Replacing a Complete Control Panel 65
Horn Service 66
Seat Assembly 66
Seat Switch 66
Check Driver’s Seat Switch 66
Truck Lighting 67
Headlights 67
Brake and Tail Lights 67
Back Up Alarms 67
Overhead Guard, Lighting and Alarms 67
Side Shift Circuit Maintenance 68
Check Side Shift Circuit Performance 68
Steering Potentiometer Replacement 68
Fuses 69
ESD Strap 69
Bendi B3/30 AC Calibration and Programming 71
Controller Theory of Operation 71
1314 Bendi AC Controller Software Program Installation and Operation 73
1314 Installati on Procedur e 74
1314 Update Proced ure 75
Communicatin g with Bendi AC Controllers 76
Additiona l 1314 Controlle r Features 77
Controller Fault History 78
Landoll_TM_S Parameters 105
Landoll_P_S Parameters 108
CURTIS CONTROLLER TROUBLESHOOTING 109
Controller Maintenance 116
Controller Cleaning 116
PROGRAMMER MENUS 116
Truck Lubrication and Chain Maintenance 119
Lubricating the Truck 119
Tilt Cylinder Clevis 119
Main Rotation Bearings 120
Fork Positioner Lubrication, Non-Side Shifting (Option) 120
Chain Lubrication 120
Chain Adjustment 120
Measuring Chain Stretch 121
Check Primary Lift Chain 121
Check Lift Operation 121
Checking and Adjusting Degree of Tilt 121
Removing the Tilt Cylinders 122
Removing the Mast From Truck 123
Supplier Provided Documentation 125
Lift Technologies Mast Service Manual 125
Models 30D/35D/40D/50D/55D/60D 125
Table of Contents – page 5 125
Bendi_B3-30_AC_Maintenance_Manual_F-560-0410 127
Bendi B3 0
Introduction, Safety & Planned Maintenance 0
Before You Begin (Please Read) 0
Introduction 0
Operating Instructions 0
Service Training 0
Tools Needed 0
Replacement Parts 0
General Maintenance Instructions 0
For your Safety 0
Lock Out/Tag Out 0
Battery Care and Charging 0
Battery Removal and Installation 0
Hydraulic System 0
Towing the Truck 0
General Safety Tips: 0
Towing Vehicle Requirements 0
Towing a Truck in the Reverse Direction 0
Lifting and Blocking the Truck 0
Mast Service Precautions 0
Disconnecting the Tilt Cylinder 0
Mast Removal 0
Cleaning the Truck 0
Maintenance Introduction 0
Inspection Sheets 0
Lubrication Specifications 0
Torque Specifications 0
Fluid Capacities 0
General Bendi AC Troubleshooting Chart 0
Tires, Brakes and Drivetrain 0
Floor Plate 0
Floor Plate Removal and Assembly 0
Visual Inspection 0
Replacing the Drive Tire 0
Disassembling and Inspecting Rear Wheel Bearings 0
Replacing the Braking Tires 0
Assembling Rear Wheel Bearings 0
Brake System 0
Brake System Service 0
Check Service Drum Brakes 0
Repairing Brake Wheel Cylinders 0
Hydraulic Brake Drums 0
Measure Brake Drum Diameter 0
Replacing Brake Drum Assemblies 0
Parking Brake Assembly 0
Parking Brake Lever 0
Replacing Parking Brake Lever Assembly 0
Parking Brake Switch 0
Replacing Parking Brake Switch 0
Replacing the Parking Brake Cable 0
Parking Brake Assembly 0
Brake Pedal Assembly 0
Master Cylinder 0
Replacing Master Cylinder 0
Bench Bleed the Master Cylinder 0
Check Master Cylinder Fluid Level 0
Bleeding Brakes 0
Service Brake Pedal Assembly 0
Traction Motor, and Gear Box 0
Removing the Drive Wheel 0
Checking Drive Wheel Gearbox 0
Servicing the Drive Train Assembly 0
Gearbox Replacement 0
Traction Drive Motor Service 0
Accelerator Pedal 0
Adjusting Accelerator Pedal 0
Hydraulic Oil, Motors, Pumps, and Cylinders 0
Hydraulic Components 0
Hydraulic System Maintenance 0
Check Hydraulic Oil Level 0
Changing Hydraulic Oil 0
Change the Hydraulic Oil Filter 0
Checking and Adjusting Hydraulic Pressure 0
Steering Motor Service 0
Load Sense Steering System 0
Power Steering System Maintenance 0
Check Power Steering 0
Filling and Air Bleeding the Power Steering System 0
Steer Motor Maintenance 0
Parts Disassembly and Inspection 0
Hydraulic Pump Service 0
Replacing the Hydraulic Pump and Motor 0
Hydraulic Steer Motor Replacement 0
Checking Steer Pump Pressure 0
Hydraulic Control Valve Assembly 0
General 0
Hydraulic Control Valve and Switches Removal 0
Spool Section Rebuild 0
Hydraulic Lift Sensor 0
Hydraulic Fittings and Hoses 0
Check Hydraulic Functions 0
Electrical System 0
Steering Column/Dash Assembly 0
Remove the Display Panel 0
Key Switch 0
Rocker (On/Off) Switches 0
Steering Wheel Removal 0
Steering Column (Console) Removal 0
Steering Orbital Control Unit 0
Electrical Contactors 0
Batteries – Care and Replacement 0
Checking Batteries 0
Battery Care 0
Charging the Battery 0
Battery Removal 0
Battery Installation 0
Electrical Static Discharge 0
Electrical Controls and Levers 0
Direction Control Lever 0
Check the Return-to-Neutral 0
Replacing a Complete Control Panel 0
Horn Service 74
Seat Assembly 0
Seat Switch 0
Check Driver’s Seat Switch 0
Truck Lighting 0
Headlights 0
Brake and Tail Lights 0
Back Up Alarms 0
Overhead Guard, Lighting and Alarms 0
Side Shift Circuit Maintenance 0
Check Side Shift Circuit Performance 0
Steering Potentiometer Replacement 0
Fuses 0
ESD Strap 0
Bendi B3/30 AC Calibration and Programming 0
Controller Theory of Operation 0
1314 Bendi AC Controller Software Program Installation and Operation 0
1314 Installation Procedure 0
1314 Update Procedure 0
Communicating with Bendi AC Controllers 0
Additional 1314 Controller Features 0
Controller Fault History 0
Landoll_TM_S Parameters 0
Landoll_P_S Parameters 0
CURTIS CONTROLLER TROUBLESHOOTING 0
Controller Maintenance 0
Controller Cleaning 0
PROGRAMMER MENUS 0
Truck Lubrication and Chain Maintenance 0
Lubricating the Truck 0
Tilt Cylinder Clevis 0
Main Rotation Bearings 0
Fork Positioner Lubrication, Non-Side Shifting (Option) 0
Chain Lubrication 0
Chain Adjustment 0
Measuring Chain Stretch 0
Check Primary Lift Chain 0
Check Lift Operation 0
Checking and Adjusting Degree of Tilt 0
Removing the Tilt Cylinders 0
Removing the Mast From Truck 0
Supplier Provided Documentation 0
Lift Technologies Mast Service Manual 0
Models 30D/35D/40D/50D/55D/60D 0
Table of Contents – page 5 0
687250 R3 30D thru 60D Mast Service Manual 127
Bendi B3 BackCover 173