Bendi Landoll AC Series 6 Forklift Maintenance Manual F-857-0119 – PDF DOWNLOAD

Bendi Landoll AC Series 6 Forklift Maintenance Manual F-857-0119 – PDF DOWNLOAD

The Bendi Landoll AC Series 6 Forklift Maintenance Manual F-857-0119, available in PDF format, provides comprehensive guidance for servicing Series 6 forklifts, ensuring optimal performance and longevity through detailed maintenance procedures.

FILE DETAILS:

Bendi Landoll AC Series 6 Forklift Maintenance Manual F-857-0119 – PDF DOWNLOAD

Language : English
Pages : 126
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bendi Landoll AC Series 6 Forklift Maintenance Manual F-857-0119 – PDF DOWNLOAD

Introduction, Safety, and Specifications
Before You Begin 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Required Tools 1-1
Models Covered* 1-1
Decal Identification 1-2
Replacement Parts 1-4
General Maintenance Instructions 1-4
Safety Guidelines 1-5
Lock Out/Tag Out 1-5
Battery Safety 1-5
Charging Safety 1-6
Hydraulic System 1-7
Lifting and Blocking the Forklift 1-7
Tilt Cylinder Repair 1-7
Mast Service Precautions 1-8
Emergency STOP 1-8
Towing the Forklift 1-8
Specifications 1-10
Lubrication Specifications 1-10
Torque Specifications 1-10
Fluid Capacities 1-10
General Torque Specifications (rev 4/97) 1-11
UNC SAE Torque Specifications 1-11
UNF SAE Torque Specifications 1-11
Metric Torque Specifications 1-12
Metric Torque Specifications 1-12
Hydraulic Fitting Torque Specifications (REV 10/97) 1-12
Parker® Brand Fittings 1-12
Aeroquip® Brand Fittings 1-13
Gates® Brand Fittings 1-13
2 Inspections
Inspection Introduction 2-1
Initial Inspection 2-1
Items Furnished with the Forklift 2-1
Items Required 2-1
Tools and Test Equipment 2-1
To Prepare the Forklift 2-2
ii F-857-0119
Daily Inspection Checklist 2-2
Operator Daily Pre-Shift Inspection Checklist – Bendi Series 6 2-3
Daily Inspections 2-4
Safety Warnings and Manual 2-4
Data Plate 2-4
Wheels and Tires 2-4
ESD Straps 2-4
Parking Brake 2-5
Service Brakes 2-5
Check the Brake Fluid Level 2-5
Forks 2-5
Mast Racking 2-5
Hydraulic Oil 2-5
Hydraulic Cylinders, Hoses, and Fittings 2-5
Battery 2-5
Specific Gravity Correction 2-6
Battery Restraint System 2-6
Operator Controls 2-6
Seat 2-8
3 Scheduled Maintenance
Scheduled Inspections and Maintenance Requirements 3-1
Tools and Equipment Required 3-1
Cleaning and Inspecting the Forklift 3-2
Inspection and/or Maintenance 3-2
Performance Testing 3-2
1st 100 Hours or 2 Week Checklist 3-3
Mast Chains 3-3
Measuring Chain Stretch 3-3
Check Primary Lift Chain 3-3
Check Lift Operation 3-3
Load Backrest 3-3
Wheels and Tires 3-4
Hydraulic Oil Check 3-4
Steering Actuator 3-4
Front Plate 3-4
Planetary Gear Box 3-4
500 Hour or Monthly Inspections 3-5
Hydraulic Maintenance 3-5
Battery 3-6
Controllers and Wire Connections 3-6
Steering 3-7
Brakes 3-7
Wheels and Tires 3-7
Motors and Gearboxes 3-7
General Mast Inspection 3-7
Forks 3-8
Major Structural Points 3-8
Rust Or Corrosion 3-8
Overhead Guard 3-8
iii
Forklift Lubrication 3-9
Tilt Cylinder Fixed End Bearing 3-10
Fork Positioner Lubrication (Option) 3-10
2000 Hour or Yearly Inspections 3-10
Brake Fluid Change 3-10
Change Planetary Gear Box Oil 3-10
4500 Hour Inspection 3-10
Hydraulic Oil Change 3-10
1st 100 Hour Technicians Inspection Checklist – Bendi Series 6 3-11
500 Hour Technicians Inspection Checklist – Bendi Series 6 3-12
2000 Hour Technician Inspection Checklist – Bendi Series 6 3-14
4500 Hour Technician Inspection Checklist – Bendi Series 6 3-14
4 Troubleshooting
Preliminary Procedures 4-1
Troubleshooting Charts 4-1
5 Corrective Maintenance
Corrective Maintenance 5-1
Battery 5-1
Replacing the Battery 5-1
Charging a Wet Cell Battery 5-3
Battery Restraint System and Roll-out Option 5-3
Mast and Front End 5-3
Removing the Forks 5-3
Repairing Forks 5-4
Load Testing Forks 5-4
Mast Removal 5-4
Removing Front Plate Assembly 5-5
Removing the Tilt Cylinder 5-5
Floor Plate Removal 5-6
Tires 5-7
Tire Inspection 5-7
Extending Tire Life 5-8
Brakes 5-8
General Information 5-8
Check Service Disc Brakes 5-9
Required Tools 5-9
Disc Brake Rotors 5-10
Parking Brake System 5-14
Parking Brake Assembly 5-14
Parking Brake Lever 5-14
Checking the Parking Brake Switch 5-15
Replacing Parking Brake Switch 5-15
Replacing the Parking Brake Cable 5-16
Parking Brake Caliper Assembly 5-16
iv F-857-0119
Changing Parking Brake Pads or Replacing Parking Brake Caliper 5-16
Brake Pedal 5-17
Replacing the Rotary Pot 5-18
Brake Hydraulics 5-19
Replacing Master Cylinder 5-19
Bench Bleed the Master Cylinder 5-20
Check Master Cylinder Fluid Level 5-20
Bleeding Brakes 5-21
Replacing Any Other Hydraulic Brake Component 5-22
Electrical 5-22
Electrical Static Discharge 5-22
ESD Strap 5-22
Direction Control Switch 5-22
Check the Return-to-Neutral 5-23
High Current Connections Definition 5-23
Hydraulics 5-24
Check Hydraulic Functions 5-24
Hydraulic Oil 5-24
Hydraulic System Components 5-27
Replacing the Hydraulic Pump and Motor 5-27
Hydraulic Control Valve Assembly 5-27
Hydraulic Control Valve and Switches Removal 5-28
Hydraulic Lift Spool Sensor 5-29
Hydraulic Fittings and Hoses 5-30
Side Shift Circuit 5-30
Steering 5-31
Steering Wheel Removal 5-31
Steering Column (Console) Removal 5-31
Steering Orbital Control Unit 5-32
Front Rotation Assembly 5-32
Removing the Steering Actuator 5-32
Steer (Front Rotation) Sensor 5-34
Steering Column and Dash Display Assembly 5-34
Powertrain 5-36
Inspecting the Drive System 5-36
Rear Wheel Assembly 5-36
Replacing the Gear Box 5-36
Replacing the Traction Drive Motor 5-37
Load Axle 5-38
Accelerator Pedal Assembly 5-39
Safety Features 5-40
Horn Service 5-40
Replacing the Seat Switch and Cable 5-40
Seat Switch 5-40
Overhead Guard, Lighting and Alarms 5-40
Fuses 5-41
6 Calibration and Programming
Controller Theory of Operation 6-1
v
Dash Display Key Legend 6-1
Dash Display Parameters 6-1
Forklift Calibration 6-2
1314 Software Program Installation and Operation 6-2
Software Installation Procedure 6-4
1314 Software Features and Functionality 6-5
Main Features 6-5
Communicating with Bendi Series 6 Controllers 6-6
Programming the Bendi Series 6 Controllers 6-6
Programming the Bendi Series 6 Master, Pump and Slave Controllers 6-7
Truck Type Setup 6-8
Programming Bendi Series 6 6-9
Front and Valve I/O Modules 6-9
Master Controller 6-12
Program 6-12
Truck Selection 1-B30, 2-B40, 3-B40VNA, 4-B5X 6-12
Landoll Traction 6-12
Hour Meter 6-13
Maintenance Due 6-13
1- Speed Mode 6-13
Response 6-13
6-13
Fine Tuning 6-15
Current Limits 6-15
Battery 6-16
Monitor 6-17
Landoll 6-17
Inputs 6-18
Outputs 6-18
Battery 6-19
Motor 6-19
Controller 6-19
Vehicle 6-20
CAN Status 6-20
7 Supplier Documents
Lift Technologies Mast Service Manual 7-1