Bendi Landoll B3-30 ACDS Series 5 Articulated Counterbalance Forklift Maintenance Manual-

Bendi Landoll B3-30 ACDS Series 5 Articulated Counterbalance Forklift Maintenance Manual- PDF DOWNLOAD

FILE DETAILS:

Bendi Landoll B3-30 ACDS Series 5 Articulated Counterbalance Forklift Maintenance Manual- PDF DOWNLOAD

Language : English
Pages :128
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Bendi Landoll B3-30 ACDS Series 5 Articulated Counterbalance Forklift Maintenance Manual- PDF DOWNLOAD

1 Introduction, Safety, and Specifications
Getting Started 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Required Tools 1-1
Decal Identification 1-2
Replacement Parts 1-6
General Maintenance Instructions 1-6
Lock Out / Tag Out 1-7
Battery Safety 1-7
Charging Safety 1-8
Hydraulic System 1-8
Tilt Cylinder 1-8
Mast Service Safety 1-9
Lifting and Blocking the Forklift 1-9
Emergency STOP 1-9
Towing the Forklift 1-9
Specifications 1-11
Lubrication Specifications 1-11
Torque Specifications 1-11
Fluid Capacities 1-11
General Torque Specifications (rev 4/97) 1-12
UNC SAE Torque Specifications 1-12
UNF SAE Torque Specifications 1-12
Metric Torque Specifications: 1-13
Metric Torque Specifications 1-13
Hydraulic Fitting Torque Specifications 1-14
Parker® Brand Fittings 1-14
Aeroquip® Brand Fittings 1-14
Gates® Brand Fittings 1-15
2 Planned Inspection and Maintenance
Overview 2-1
Cleaning and Inspecting the Forklift 2-1
Tools and Equipment Required 2-2
Safety Equipment Required 2-2
Inspection Program 2-2
Maintenance Program 2-2
Inspection and Maintenance Responsibilities 2-3
ii F-985-1218
Operators Daily Checklists 2-3
Inspection Practices 2-3
Inspection and Maintenance Practices for Authorized Facilities ONLY 2-3
Preparing for Inspection or Maintenance 2-4
Performance Testing 2-4
Completing Performance Testing 2-4
Operator Daily Pre-Shift Inspection Checklist - Bendi B3-30 AC/DS Series 5 2-5
1st 100 Hour Technicians Inspection Checklist - Bendi B3-30 AC/DS Series 5 2-6
500 Hour Technicians Inspection Checklist - Bendi B3-30 AC/DS Series 5 2-7
2000 Hour Technician Inspection Checklist - Bendi B3-30 AC/DS Series 5 2-9
4500 Hour Technician Inspection Checklist - Bendi B3-30 AC/DS Series 5 2-9
Tires and Wheels 2-10
Chunking (Chipping) or Embedded Objects 2-10
Undercutting and Uneven Wear 2-10
Flat-spotting 2-11
To Extend Tire Life 2-11
ESD Strap 2-11
Fork Inspection 2-11
Rated Capacity and Load Center 2-11
Cracks 2-12
Positioning Lock 2-12
Wear 2-12
Fork Marking 2-12
Overhead Guard 2-12
Hydraulic Cylinders and Valves 2-12
Hydraulic Hoses, Tubing and Fittings 2-12
Check Hydraulic Oil Level 2-12
Battery 2-13
Checking the Battery 2-13
Battery Restraint System and Roll-out (Optional) 2-15
Check the Brake Fluid Level 2-15
Identification Plate and Safety Warning Decals 2-15
Seat Adjustments 2-15
Seat Belt 2-16
Electrical Connections 2-16
Key Switch 2-16
Dash Display 2-16
Parking Brake 2-16
Accelerator Pedal, Directional Switch & Backup Alarm 2-17
Service Brakes 2-17
Seat Switch 2-17
Horn 2-18
Mast Controls 2-18
Lift 2-18
iii
Tilt Control 2-18
Side Shift 2-18
Mast Racking 2-18
Lights 2-19
Speed Switch 2-19
Steering - Check Operation 2-19
Emergency STOP 2-19
Return to Neutral 2-19
General Mast Inspection 2-19
Mast Chains 2-20
Chain Inspection 2-20
Chain Lubrication 2-20
Chain Adjustment 2-20
Check Primary Lift Chain 2-20
Measuring Chain Stretch 2-21
Check Lift Operation 2-21
Load Backrest 2-21
Front Plate 2-22
Check Tilt Cylinder 2-22
Side Shift Cylinder 2-22
Forklift Lubrication 2-23
Tilt Cylinder Clevis 2-24
Fork Positioner Lubrication (Option) 2-24
Steering Knob Lubrication 2-24
Hydraulics 2-24
Change the Pressure Filter 2-24
Change Hydraulic Oil 2-25
Service Disc Brakes 2-25
Wheel Bearings 2-25
Major Structural Points 2-25
Rust Or Corrosion 2-25
Gear Box 2-25
Check Planetary Gear Box 2-25
Nuts, Bolts and Screws 2-26
Stop Block 2-26
3 Troubleshooting
General Bendi B3-30 AC/DS Troubleshooting Charts 3-1
AUDIBLE PROBLEMS 3-1
PERFORMANCE PROBLEMS 3-2
PUMP PROBLEMS 3-7
4 Corrective Maintenance
Corrective Maintenance 4-1
Battery 4-1
Battery Storage 4-1
iv F-985-1218
Battery Roll-out Option and Restraint System 4-2
Replacing the Battery 4-2
Cleaning the Battery 4-4
Charging a Wet Battery 4-4
Mast And Front End 4-5
Removing the Forks 4-5
Repairing Forks 4-5
Load Testing Forks 4-5
Straightness of Blade and Shank 4-5
Fork Angle 4-5
Difference in Height Between Fork Tips 4-5
Measuring Fork Thickness and Distortion 4-5
Adjusting Degree of Tilt 4-6
Mast Removal 4-7
Removing Front Plate Assembly 4-8
Removing the Tilt Cylinder 4-8
Floor Plate 4-9
Floor Plate Removal and Assembly 4-9
Tires and Wheels 4-10
Removing/Replacing the Drive Wheel 4-10
Replacing the Braking Tires 4-10
Brake System 4-11
Brake System Service 4-12
Check Service Drum Brakes 4-12
Checking/Changing Brake Shoes 4-12
Repairing Brake Wheel Cylinders 4-14
Hydraulic Brake Drums 4-14
Parking Brake 4-15
Parking Brake Assembly 4-15
Parking Brake Lever 4-15
Replacing Parking Brake Lever Assembly 4-15
Checking Parking Brake Adjustment 4-15
Adjusting Parking Brake Cable 4-16
Replacing the Parking Brake Cable 4-16
Parking Brake Switch 4-16
Checking Parking Brake Switch 4-16
Replacing Parking Brake Switch 4-16
Service Brakes 4-17
Brake Pedal Assembly 4-17
Master Cylinder 4-18
Replacing Master Cylinder 4-18
Bench Bleed the Master Cylinder 4-19
Check Master Cylinder Fluid Level 4-19
Bleeding Brakes 4-19
Service Brake Pedal Assembly 4-20
Replacing Any Other Hydraulic Brake Component 4-20
Drivetrain 4-21
Traction Motor, and Gear Box 4-21
Service the Gear Box 4-21
v
Gearbox Replacement 4-22
Traction Drive Motor Service 4-23
Accelerator Pedal 4-23
Replacing Accelerator Module 4-23
Electrical 4-23
Fuses 4-23
Electrical Static Discharge 4-23
Electrical Controls and Levers 4-23
Replacing a Complete Control Panel 4-25
Hydraulic Components 4-26
Hydraulic System Maintenance 4-26
Changing Hydraulic Oil 4-26
Change the Hydraulic Oil Filters 4-27
Checking and Adjusting Hydraulic Pressure 4-28
Steering Motor Service 4-29
Hydraulic Pump Service 4-29
Front Rotation Assembly 4-30
Hydraulic Control Valve Assembly 4-31
Steering Column/Dash Assembly 4-34
Remove the Display Panel 4-34
Key Switch 4-35
Rocker (On/Off) Switches 4-35
Steering Wheel Removal 4-36
Steering Column (Console) Removal 4-36
Steering Orbital Control Unit 4-37
Horn Service 4-37
Truck Lighting 4-37
Back Up Alarms 4-37
Overhead Guard, Lighting and Alarms 4-38
Seat Switch Replacement 4-38
5 Bendi B3/30 AC Calibration and Programming
Controller Theory of Operation 5-1
1314 Bendi B3/30 Controller Software Program Installation and Operation 5-3
Software Installation Procedure 5-4
1314 Software Features and Functionality 5-5
Menu 5-5
Tool Bar 5-6
Views Navigation Bar 5-6
Working Area 5-7
Status Bar 5-7
Communicating with the Bendi B3-30 Series 5 Controllers 5-8
Bendi B3-30 Series 5 Parameters 5-8
Programming Bendi B3-30 Series 5 Controllers 5-8
Programming Bendi B3-30 Series 5 Traction and Pump Controllers 5-9
Programming Bendi B3-30 Series 5 Front I/O Modules 5-10
Curtis Controller Troubleshooting 5-13
vi F-985-1218
Program Troubleshooting Chart 5-14
Master Controller 5-20
Program 5-20
Landoll Traction 5-20
Hour Meter 5-21
Maintenance Due 5-21
1- Speed Mode 5-21
Response 5-21
Fine Tuning 5-23
Current Limits 5-23
Battery 5-24
Monitor 5-25
Landoll 5-25
Inputs 5-26
Outputs 5-26
Battery 5-27
Motor 5-27
Controller 5-27
Vehicle 5-28
CAN Status 5-28
Controller Maintenance 5-28
Controller Cleaning 5-28
6 Supplier Provided Documentation
Lift Technologies Mast Service Manual 6-1

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24