Bendi Landoll B40i3 Forklift Maintenance Manual F-503-0611 – PDF DOWNLOAD

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-0611 – PDF DOWNLOAD

The Bendi Landoll B40i3 Forklift Maintenance Manual F-503-0611 offers essential guidance for upkeep of the B40i3 model. This PDF download ensures efficient maintenance, guaranteeing optimal performance and longevity of the forklift.

FILE DETAILS:

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-0611 – PDF DOWNLOAD

Language : English
Pages : 250
Downloadable : Yes
File Type : PDF

DESCRIPTION

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-0611 – PDF DOWNLOAD

Introduction, Safety and Inspection

Introduction

This manual is intended for the service technician who is seeking information on product maintenance and service replacement parts. It contains planned maintenance, troubleshooting tips, as well as information on repair which will help the technician resolve problems that may occur.Operating InstructionsThis manual does not contain operating instructions. Operating instructions are sent with each truck. If the operators manual is missing on your Bendi B40i3 truck, call Landoll Corporation to order a replacement.Service TrainingService Training is available for the forklift technician from Landoll Corporation. This includes operation, repair, maintenance, hydraulic system, electrical system and wire guidance. Contact Landoll Corporation afor more information

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-0611 – PDF DOWNLOAD

1 Introduction, Safety and Inspection
Before You Begin (Please Read) 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For your Safety 1-3
Battery Safety Rules: 1-3
Hydraulic System 1-3
Towing the Truck 1-3
Towing Vehicle Requirements 1-4
Towing a Truck in the Reverse Direction 1-4
Lifting and Blocking the Truck 1-5
Mast Service Precautions 1-6
Disconnecting the Tilt Cylinder 1-6
Mast Removal 1-6
Cleaning & Inspecting the Truck 1-7
Maintenance Introduction 1-7
Inspection Sheets 1-7
Lubrication Specifications 1-15
Torque Specifications 1-15
Fluid Capacities 1-15
2 Inspection & Preventative Maintenance
Planned Inspections and Maintenance Requirements 2-1
Tools or Equipment Required 2-1
Preparing for Inspection or Maintenance 2-2
Performance Testing 2-2
Completing Performance Testing 2-3
Daily Inspection 2-3
Fuel System Check 2-3
Power Steering Check 2-3
Checking the Battery 2-4
Check Hydraulic Functions 2-4
Check Driver’s Seat Switch 2-4
Check Hydraulic Oil Level 2-4
Check engine oil level 2-5
Check Primary Lift Chain 2-6
Inspect Tires 2-6
Flat-spotting 2-7
To Extend Tire Life 2-7
50 Hours Inspection 2-7
300 Hours Inspection 2-8
Check Nuts, Bolts, and Screws 2-8
Check Lift Operation 2-8
Drive Wheel Lug Nuts 2-8
Hydraulic System Maintenance 2-9
Side Shift Circuit Maintenance 2-9
Identification Plate and Safety Warnings 2-9
Check Tilt Cylinder Racking 2-10
Tilt Cylinder Racking and Tilt Degree Settings 2-10
Lubricating the Truck 2-11
Cooling System 2-15
Air Filter 2-16
Change Engine Oil and Filter 2-16
600 Hour Inspection 2-17
Change Hydraulic Oil and Tank Filter 2-17
Floor Plate Removal 2-17
Mast Maintenance 2-19
Load Roller Maintenance 2-19
Chain Maintenance 2-20
Fork Inspection 2-21
Lubricate Steer Wheel Knob 2-23
2000 Hours Inspection 2-23
Change Hydraulic Oil 2-23
3 Troubleshooting and Corrective Maintenance
Troubleshooting 3-1
ENGINE PROBLEMS 3-1
ELECTRICAL PROBLEMS 3-7
AUDIBLE PROBLEMS 3-8
VISIBLE PROBLEMS 3-11
Corrective Maintenance 3-14
Before You Begin 3-14
Lifting the Truck 3-14
Floor Plate(s) Removal 3-15
Removing Forks 3-16
Repairing Forks 3-16
Load Testing Forks 3-16
Side Shifter 3-16
Mast 3-17
Removing the Mast From the Truck 3-17
Tilt Cylinders, from S/N # 5913 on 3-19
Front Axle Assembly 3-21
To Check Load Wheels 3-21
Wheel Bearings, Seals and Race 3-22
Removing the Front Axle 3-23
Articulation Bearing and Seal 3-23
Front Rotation Assembly 3-24
Removing the Bull Gear 3-24
Rotation Seals and Bearings 3-24
Stop Block 3-26
Steer (Front Rotation) Pot 3-26
Steering Motor and Support Bearing 3-27
Auxiliary Pump – Steer and Lift Circuit 3-28
Accelerator and Brakes 3-29
Replacing the Throttle (Accelerator) Pedal Assembly 3-29
Stop Pedal/Park Brake Assembly 3-30
Checking the Park Brake efficiency 3-30
Steering Column and Console Assembly 3-30
Remove Right Side Cover 3-31
Display 3-31
Key Switch 3-32
Option Rocker (On/Off) Switches 3-32
Steering Wheel 3-32
Steering Column (Console) 3-33
Orbital Steer Unit 3-34
Load Sense Steering System 3-34
Steering Counterbalance Valve 3-35
Hydraulic Control Valve Assembly 3-35
General 3-35
Hydraulic Control Valve 3-37
Steer System Relief Valve 3-37
Hydrostatic Pump 3-38
Charge Pressure Check 3-38
To Remove and Replace the Hydrostatic Pump 3-39
To Prime the Hydrostatic Pump 3-40
Hydrostatic Drive Motor Assembly 3-40
To Remove Drive Wheels 3-40
Hydrostatic Drive Motors – Rear 3-41
To Replace Hydrostatic Drive Motor Assembly 3-41
Brake Service and Repair 3-42
Reassembly 3-44
Seat Assembly/Horn 3-52
Seat Switch 3-52
Horn and Direction Control 3-52
Engine Assembly 3-54
Engine 3-54
Fuel System 3-54
Cooling Fan 3-54
Radiator/Oil Cooler 3-54
Overhead Guard/Lighting/Alarms 3-55
Back Up Alarms 3-55
Hydraulic Fittings and Hoses 3-55
4 Calibration and Programming
Vehicle Controller “Plus 1” Calibration and Programming 4-1
Getting Started Using Plus 1 Software 4-1
ECU Downloading and Type 4-3
Log Functions 4-5
Dash Display Calibration and Operation 4-18
5 Engine with Fuel System
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 5-1
24L LPG Engine GM Service Notes 5-2
24L LPG Engine System Operation Overview 5-2
24L LPG Engine System Operation 5-3
Fuel System Quick Troubleshooting Guide 5-8
24L LPG Engine Quick Trouble Shooting Guide 5-11
First Check For DTC Faults 5-11
If ECU Can Not Communicate With The S3000 Monitor: 5-11
Is The Throttle In Limp Home Mode? 5-12
If the Engine cranks but will not start or runs poorly, with no DTC’S 5-13
DTC codes 5-14
Getting Started Using Kvaser(S3000) Engine Diagnostics Software 5-17
24 Liter GM 4 Cylinder Engine 5-21
v
6 GM Engine Supplier Provided Documentation
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 6-1
Table of Contents – page 3 6-1
7 Lift Tech Supplier Provided Documentation
Lift Technologies Mast Service Manual 7-1
Models 30D/35D/40D/50D/55D/60D 7-1
Table of Contents – page 4 7-1