Bendi Landoll B40i3 Forklift Maintenance Manual F-503-1010 – PDF DOWNLOAD

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-1010 – PDF DOWNLOAD

The Bendi Landoll B40i3 Forklift Maintenance Manual F-503-1010 is a comprehensive guide for technicians. It includes maintenance procedures, troubleshooting tips, and repair information to ensure optimal performance of the B40i3 model.

FILE DETAILS:

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-1010 – PDF DOWNLOAD

Language : English
Pages : 250
Downloadable : Yes
File Type : PDF

DESCRIPTION

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-1010 – PDF DOWNLOAD

Introduction, Safety and Inspection

• Before You Begin (Please Read): This manual is for service technicians seeking maintenance and parts info. It includes planned maintenance, troubleshooting tips, and repair guidance to resolve issues.
• Introduction: For service techs, this manual provides maintenance, parts, and troubleshooting info for the Bendi B40i3.
• Operating Instructions: Not included. Contact Landoll Corporation if missing.
• Service Training: Landoll Corporation offers training on operation, repair, maintenance, hydraulics, electrics, and wire guidance. Visit for details
• IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bendi Landoll B40i3 Forklift Maintenance Manual F-503-1010 – PDF DOWNLOAD

1 Introduction, Safety and Inspection
Before You Begin (Please Read) 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For your Safety 1-3
Battery Safety Rules: 1-3
Hydraulic System 1-3
Towing the Truck 1-3
Towing Vehicle Requirements 1-4
Towing a Truck in the Reverse Direction 1-4
Lifting and Blocking the Truck 1-5
Mast Service Precautions 1-6
Disconnecting the Tilt Cylinder 1-6
Mast Removal 1-6
Cleaning & Inspecting the Truck 1-7
Maintenance Introduction 1-7
Inspection Sheets 1-7
Lubrication Specifications 1-15
Torque Specifications 1-15
Fluid Capacities 1-15
2 Planned Maintenance
Planned Maintenance Requirements 2-1
Tools or Equipment Required 2-1
Preparing for Inspection or Maintenance 2-2
Performance Testing 2-2
Completing Performance Testing 2-3
Daily Inspection 2-3
Fuel System Check 2-3
Power Steering Check 2-3
Checking the Battery 2-4
Check Hydraulic Functions 2-4
Check Driver’s Seat Switch 2-4
Check Hydraulic Oil Level 2-4
Check Engine Oil Level 2-5
Check Primary Lift Chain 2-6
Inspect Tires 2-6
Flat-spotting 2-7
To Extend Tire Life 2-7
F-503-0610 Edition
300 Hours Inspection 2-8
Check Nuts, Bolts, and Screws 2-8
Check Lift Operation 2-8
Drive Wheel Lug Nuts 2-8
Hydraulic System Maintenance 2-9
Side Shift Circuit Maintenance 2-9
Identification Plate and Safety Warnings 2-9
Check Tilt Cylinder Racking 2-10
Tilt Cylinder Racking and Tilt Degree Settings 2-10
Lubricating the Truck 2-12
Cooling System 2-16
Air Filter 2-16
Change Engine Oil and Filter 2-16
600 Hour Inspection 2-17
Change Hydraulic Oil and Tank Filter 2-17
Floor Plate Removal 2-18
Mast Maintenance 2-19
Load Roller Maintenance 2-19
Chain Maintenance 2-20
Lubricate Steer Wheel Knob 2-21
Fork Inspection 2-21
2000 Hours Inspection 2-23
Change Hydraulic Oil 2-23
3 Troubleshooting and Corrective Maintenance
Troubleshooting 3-1
ENGINE PROBLEMS 3-1
ELECTRICAL PROBLEMS 3-7
AUDIBLE PROBLEMS 3-7
VISIBLE PROBLEMS 3-9
Corrective Maintenance 3-13
Before You Begin 3-14
Lifting the Truck 3-14
Floor Plate(s) Removal 3-15
Removing Forks 3-16
Repairing Forks 3-16
Load Testing Forks 3-16
Side Shifter 3-17
Mast 3-18
Removing the Mast From the Truck 3-18
Tilt Cylinders, from S/N # 5913 on 3-20
Front Axle Assembly 3-21
To Check Load Wheels 3-21
Wheel Bearings, Seals and Race 3-22
Removing the Front Axle 3-23
Articulation Bearing and Seal 3-23
Front Rotation Assembly 3-24
Removing the Bull Gear 3-24
Rotation Seals and Bearings 3-24
Stop Block 3-26
Steer (Front Rotation) Pot 3-26
Steering Motor and Support Bearing 3-27
Auxiliary Pump – Steer and Lift Circuit 3-28
Accelerator and Brakes 3-29
Replacing the Throttle (Accelerator) Pedal Assembly 3-29
Stop Pedal/Park Brake Assembly 3-30
Checking the Park Brake efficiency 3-30
Steering Column and Console Assembly 3-30
Remove Right Side Cover 3-31
Display 3-31
Key Switch 3-32
Option Rocker (On/Off) Switches 3-32
Steering Wheel 3-32
Steering Column (Console) 3-33
Orbital Steer Unit 3-34
Load Sense Steering System 3-34
Steering Counterbalance Valve 3-35
Hydraulic Control Valve Assembly 3-35
General 3-35
Hydraulic Control Valve 3-37
Steer System Relief Valve 3-37
Hydrostatic Pump 3-38
Charge Pressure Check 3-38
To Remove and Replace the Hydrostatic Pump 3-39
To Prime the Hydrostatic Pump 3-40
Hydrostatic Drive Motor Assembly 3-40
To Remove Drive Wheels 3-40
Hydrostatic Drive Motors – Rear 3-41
To Replace Hydrostatic Drive Motor Assembly 3-41
Brake Service and Repair 3-42
Reassembly 3-44
Seat Assembly/Horn 3-52
Seat Switch 3-52
Horn and Direction Control 3-52
Engine Assembly 3-54
Engine 3-54
Fuel System 3-54
Cooling Fan 3-54
Radiator/Oil Cooler 3-55
Overhead Guard/Lighting/Alarms 3-55
Back Up Alarms 3-55
Hydraulic Fittings and Hoses 3-56
F-503-0610 Edition
4 Calibration and Programming
Vehicle Controller “Plus 1” Calibration and Programming 4-1
Getting Started Using Plus 1 Software 4-1
ECU Downloading and Type 4-3
Log Functions 4-5
Dash Display Calibration and Operation 4-18
5 Engine with Fuel System
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 5-1
24L LPG Engine GM Service Notes 5-2
24L LPG Engine System Operation Overview 5-2
24L LPG Engine System Operation 5-3
Fuel System Quick Troubleshooting Guide 5-8
24L LPG Engine Quick Trouble Shooting Guide 5-11
First Check For DTC Faults 5-11
If ECU Can Not Communicate With The S3000 Monitor: 5-11
Is The Throttle In Limp Home Mode? 5-12
If the Engine cranks but will not start or runs poorly, with no DTC’S 5-13
DTC codes 5-14
Getting Started Using Kvaser(S3000) Engine Diagnostics Software 5-17
24 Liter GM 4 Cylinder Engine 5-21
6 GM Engine Supplier Provided Documentation
24 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 6-1
Table of Contents – page 3 6-1
7 Lift Tech Supplier Provided Documentation
Lift Technologies Mast Service Manual 7-1
Models 30D/35D/40D/50D/55D/60D 7-1
Table of Contents – page 5 7-1