Bendi Landoll Forklift AC Series Maintenance Manual F-528-0511 PDF

Bendi Landoll Forklift AC Series Maintenance Manual F-528-0511 – PDF DOWNLOAD

The Bendi Landoll Forklift AC Series Maintenance Manual F-528-0511 – PDF DOWNLOAD provides comprehensive guidance for maintaining AC Series forklifts, ensuring optimal performance and longevity.

FILE DETAILS:

Bendi Landoll Forklift AC Series Maintenance Manual F-528-0511 – PDF DOWNLOAD

Language : English
Pages : 130
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bendi Landoll Forklift AC Series Maintenance Manual F-528-0511 – PDF DOWNLOAD

Introduction,Safety,Preventative Maintenance
Before You Begin (Please Read) 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For your Safety 1-3
Special Notices and Safety Indicators 1-3
Lock Out/Tag Out 1-3
Battery Care and Charging 1-4
Battery Removal and Installation 1-4
Hydraulic System 1-5
Towing the Truck 1-5
General Safety Tips: 1-5
Towing Vehicle Requirements 1-5
Towing a Truck in the Reverse Direction 1-5
Lifting and Blocking the Truck 1-6
Mast Service Precautions 1-6
Prior to Tilt Cylinder Repair 1-7
Prior to Mast Removal 1-7
Cleaning the truck 1-7
Maintenance Introduction 1-7
Inspection Sheets 1-7
Lubrication Specifications 1-17
Fluid Capacities 1-18
Torque Specifications 1-18
General Torque Specifications (Rev 4/97) 1-18
Torque Specified In Foot Pounds 1-19
Hydraulic Fitting Torque Specifications 1-20
Hydraulic Torque Specified In Foot Pounds 1-20
General Bendi AC Troubleshooting Chart 1-21
ii
2 Tires and Brake Assemblies
Tire Inspection 2-1
Visual Tire Inspection 2-1
Replacing the Drive Tires 2-2
Checking Steer Wheels 2-3
Disassembling and Inspecting Wheel Bearings 2-3
Assembling Wheel Bearings 2-3
Brake System 2-4
Brake System Overview 2-4
Check Service Disc Brakes 2-4
Changing Brake Pads 2-5
Replacing the Brake Caliper Assembly 2-6
Repairing Brake Caliper Pistons 2-7
Disc Brake Rotors 2-7
Measuring Rotor Thickness 2-8
Check Lateral Run-Out (Warping) 2-8
Replacing the Brake Rotor Assemblies 2-8
Parking Brake Assembly 2-8
Parking Brake Lever 2-8
Checking Parking Brake Adjustment 2-9
Replacing Parking Brake Lever Assembly 2-9
Parking Brake Switch 2-9
Replacing Parking Brake Switch 2-9
Replacing the Parking Brake Cable 2-10
Parking Brake Caliper Assembly 2-10
Changing Parking Brake Pads or Replacing Parking Brake Caliper 2-10
Brake Pedal Assembly 2-11
Disc Brakes 2-11
Brake Pedal 2-11
Brake Light/Accelerator Switch 2-11
Master Cylinder 2-12
Replacing Master Cylinder 2-12
Bench Bleed the Master Cylinder 2-13
Check Master Cylinder Fluid Level 2-13
Bleeding Brakes 2-14
Service Brake Pedal Assembly 2-15
Floor Plate Removal 2-15
Drive Wheel Assembly 2-16
Check Planetary Gear Box 2-16
Accelerator Pedal Assembly 2-17
Adjusting Accelerator Pedal 2-17
Replacing Accelerator Module 2-17
Exposing and Maintaining the Traction Motors 2-18
Traction Drive Assemblies 2-18
Inspecting the Drive Assembly 2-18
iii
3 Hydraulic Components: Motors and Pumps
Steering Motor Maintenance 3-1
Check Hydraulic Oil Level 3-1
Changing Hydraulic Oil 3-2
Change the Hydraulic Oil Filter 3-2
Checking and Adjusting Hydraulic Pressure 3-3
Hydraulic Steering Motor Maintenance 3-4
Hydraulic Steer Motor Disassembly 3-4
Parts Inspection 3-4
Hydraulic Motor(s) Reassembly 3-4
Hydraulic Pump Service 3-4
Power Steering System Maintenance 3-4
Check Power Steering 3-4
Filling and Air Bleeding the Power Steering System 3-5
Hydraulic Components 3-5
Replacing the Hydraulic Pump and Motor 3-5
Hydraulic Steer Motor Replacement 3-6
Checking Steer Pressure 3-6
Hydraulic Control Valve Assembly 3-7
Hydraulic Control Valve and Switches Removal 3-8
Spool Section Rebuild 3-9
Hydraulic Lift Pot 3-9
Hydraulic Fittings and Hoses 3-10
Check Hydraulic Functions 3-10
Side Shift Circuit Maintenance 3-10
Check Side Shift circuit performance 3-11
Steering Wheel Removal 3-11
Steering Column (Console) Removal 3-11
Steering Orbital Control Unit 3-12
iv
4 Electrical System
Steering Column/Dash Assembly 4-1
Remove the Display Panel 4-1
Keyswitch 4-2
Rocker (On/Off) Switches 4-2
Electrical Contactors 4-2
Battery – Safety, Care & Replacement 4-3
Battery Safety 4-3
Checking Batteries 4-3
Battery Care 4-4
Charging the Battery 4-4
Cleaning the Battery 4-4
Battery Removal 4-5
Battery Installation 4-5
Electrical Static Discharge 4-5
ESD Strap 4-5
Electrical Controls and Levers 4-6
Direction Control Lever 4-6
Check the Return-to-Neutral 4-6
Replacing a Complete Control Panel 4-7
High Current Connections Definition: 4-7
Horn Service 4-8
Removing the horn 4-8
Seat Assembly 4-8
Seat Switch 4-8
Check Driver’s Seat Switch 4-8
Truck Lighting 4-9
Headlights 4-9
Brake and Tail Lights 4-9
Back Up Alarms 4-9
Overhead Guard, Lighting and Alarms 4-9
5 Bendi AC Calibration and Programming
Controller Theory of Operation 5-1
Dash Display Parameters 5-1
Truck Calibration 5-1
1314 Bendi AC Controller Software Program Installation and Operation 5-3
USB to Serial Port Adaptor Cable 5-3
1314 Installation Procedure 5-5
1314 Update Procedure 5-6
Communicating with Bendi AC Controllers 5-7
Additional 1314 Controller Features 5-8
Controller Fault History 5-9
Monitoring Default Parameters 5-32
Factory Set Parameter Details: 5-33
Landoll_TM_S Parameters 5-36
Landoll_P_S Parameters 5-39
Curtis Controller Troubleshooting 5-40
PROGRAM TROUBLESHOOTING CHART 5-41
Controller Maintenance 5-47
Controller Cleaning 5-47
Programmer Menus 5-47
6 Truck Lubrication and Chain Maintenance
Lubricating the Truck 6-1
Tilt Cylinder Clevis 6-1
Main Rotation Bearings 6-1
Fork Positioner Lubrication, Non-Side Shifting (Option) 6-2
Lubricate Steer Wheel Knob 6-2
Chain Lubrication 6-2
Chain Adjustment 6-2
Measuring Chain Stretch 6-2
Check Primary Lift Chain 6-3
Check Lift Operation 6-3
Checking and Adjusting Degree of Tilt 6-3
Adjusting the degree of tilt: 6-3
Disconnecting the Tilt Cylinder 6-4
7 Supplier Provided Documentation
Lift Technologies Mast Service Manual 7-1
Models 30D/35D/40D/50D/55D/60D 7-1

DESCRIPTION:

Bendi Landoll Forklift AC Series Maintenance Manual F-528-0511 – PDF DOWNLOAD

• Introduction: For service technicians seeking maintenance and parts info, troubleshooting tips, and repair guidance.
• Operating Instructions: Not included. Request a replacement operator’s manual from Landoll Company, LLC.
• Service Training: Landoll Company, LLC offers training covering operation, repair, maintenance, hydraulic and electrical systems, and wire guidance. Contact your regional Landoll service technician for details.