Bendi Landoll Forklift B40i4 Maintenance Manual F-581-R1  –  PDF DOWNLOAD

Bendi Landoll Forklift B40i4 Maintenance Manual F-581-R1  –  PDF DOWNLOAD

The Bendi Landoll Forklift B40i4 Maintenance Manual (F-581-R1) is vital for upkeep and troubleshooting. Download the PDF for detailed guidance on servicing procedures, ensuring optimal performance and longevity of the equipment.

FILE DETAILS:

Bendi Landoll Forklift B40i4 Maintenance Manual F-581-R1  –  PDF DOWNLOAD

Language : English
Pages :142
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bendi Landoll Forklift B40i4 Maintenance Manual F-581-R1  –  PDF DOWNLOAD

Introduction, Safety and Inspection

IntroductionThis manual is intended for the service technician who is seeking information on product maintenance and service replacement parts. It contains planned maintenance, troubleshooting tips, as well as information on repair which will help the technician resolve problems that may occur.Operating InstructionsThis manual does not contain operating instructions. Operating instructions are sent with each forklift. If the operators manual is missing on your Bendi B40i4 forklift, call Landoll Company, LLC to order a replacement.Service TrainingService Training is available for the forklift technician from Landoll Company, LLC. This includes operation, repair, maintenance, hydraulic system, electrical system and wire guidance. Contact Landoll Company, LLC at  for more information.

TABLE OF CONTENTS:

Bendi Landoll Forklift B40i4 Maintenance Manual F-581-R1  –  PDF DOWNLOAD

1 Introduction, Safety and Inspection
Before You Begin (Please Read) 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For your Safety 1-3
Battery Safety Rules: 1-3
Hydraulic System 1-3
Towing the Truck 1-3
Towing Vehicle Requirements 1-4
Towing a Truck in the Reverse Direction 1-4
Lifting and Blocking the Truck 1-5
Prior to Tilt Cylinder Repair 1-5
Mast Removal 1-6
Cleaning & Inspecting the Truck 1-6
Maintenance Introduction 1-7
Inspection Sheets 1-7
Lubrication Specifications 1-17
Torque Specifications 1-17
Fluid Capacities 1-17
2 Planned Maintenance
Planned Maintenance Requirements 2-1
Tools or Equipment Required 2-1
Preparing for Inspection or Maintenance 2-2
Performance Testing 2-2
Completing Performance Testing 2-3
1 F-581-R1
Daily Inspection 2-3
Fuel System Check 2-3
Power Steering Check 2-3
Checking the Battery 2-4
Check Hydraulic Functions 2-4
Check Driver’s Seat Switch 2-4
Check Hydraulic Oil Level 2-4
Check Engine Oil Level 2-5
Check Primary Lift Chain 2-6
Inspect Tires 2-6
Flat-spotting 2-7
To Extend Tire Life 2-7
300 Hours Inspection 2-8
Check Nuts, Bolts, and Screws 2-8
Check Lift Operation 2-8
Drive Wheel Lug Nuts 2-9
Hydraulic System Maintenance 2-9
Side Shift Circuit Maintenance 2-9
Identification Plate and Safety Warnings 2-9
Check Tilt Cylinder Racking 2-10
Tilt Cylinder Racking and Tilt Degree Settings 2-10
Lubricating the Truck 2-11
Cooling System 2-15
Air Filter 2-15
Change Engine Oil and Filter 2-16
600 Hour Inspection 2-16
Change Hydraulic Oil, Hydraulic Oil Filter and Tank Filter 2-16
Floor Plate Removal 2-16
Mast Maintenance 2-17
Load Roller Maintenance 2-17
Chain Maintenance 2-18
Fork Inspection 2-19
Lubricate Steer Wheel Knob 2-20
4500 Hours Inspection 2-20
Change Hydraulic Oil 2-20
3 Troubleshooting and Corrective Maintenance
Troubleshooting 3-1
ENGINE PROBLEMS 3-1
ELECTRICAL PROBLEMS 3-7
AUDIBLE PROBLEMS 3-8
VISIBLE PROBLEMS 3-11
Corrective Maintenance 3-16
Lifting the Truck 3-16
Floor Plate(s) Removal 3-16
Removing Forks 3-17
Repairing Forks 3-17
Load Testing Forks 3-17
Side Shifter 3-17
F-581-R1 2
Mast Assembly Service 3-18
Removing the Mast From the Truck 3-18
Wheel Bearings, Seals and Race 3-21
Front Axle Assembly 3-22
To Check Load Wheels 3-22
Removing the Front Axle 3-22
Articulation Bearing and Seal 3-23
Front Rotation Assembly 3-23
Removing the Steering Actuator 3-23
Stop Block 3-24
Steer (Front Rotation) Pot 3-24
Auxiliary Pump – Steer and Lift Circuit 3-25
Replacing the Auxiliary Pump – Steer and Lift Circuit 3-25
Drive and Brake Pedals 3-26
Replacing the Drive (Accelerator) Pedal Assembly 3-26
Stop Pedal/Park Brake Assembly 3-26
Checking the Park Brake efficiency 3-27
Steering Column and Console Assembly 3-27
Steering Wheel 3-27
Remove Right Side Cover 3-28
Display 3-28
Key Switch 3-28
Option Rocker (On/Off) Switches 3-29
Steering Column (Console) 3-29
Orbital Steer Unit 3-30
Load Sense Steering System 3-30
Steering Counterbalance Valve 3-31
Hydraulic Control Valve Assembly 3-31
General 3-31
Hydraulic Control Valve 3-33
Steer System Relief Valve 3-33
Hydrostatic Pump 3-34
Charge Pressure Check 3-34
To Remove and Replace the Hydrostatic Pump 3-35
To Prime the Hydrostatic Pump 3-35
To Remove and Replace Hydrostatic Pump Manifold 3-36
Hydrostatic Drive Motor Assembly 3-36
To Remove Drive Wheels 3-36
Hydrostatic Drive Motors – Rear 3-37
To Replace Hydrostatic Drive Motor Assembly 3-37
Brake Service and Repair 3-38
Reassembly 3-40
Seat Assembly/Horn 3-48
Seat Switch 3-48
Horn and Direction Control 3-48
3 F-581-R1
Engine Assembly 3-49
Engine 3-49
Fuel System 3-49
Radiator/Oil Cooler 3-50
Overhead Guard/Lighting/Alarms 3-51
Back Up Alarms 3-51
4 Calibration and Programming
Vehicle Controller “Plus 1” Calibration and Programming 4-1
Getting Started Using Plus 1 Software 4-1
ECU Downloading and Type 4-3
Format 4-3
Log Functions 4-4
Dash Display Calibration and Operation 4-16
5 Engine with Fuel System
2 4 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 5-1
2 4L LPG Engine GM Service Notes 5-2
2 4L LPG Engine System Operation Overview 5-2
2 4L LPG Engine System Operation 5-3
Fuel Gauge Quick Troubleshooting Guide 5-7
2 4L LPG Engine Quick Trouble Shooting Guide 5-10
First Check For DTC Faults 5-10
If ECU Can Not Communicate With The S3000 Monitor: 5-10
Is The Throttle In Limp Home Mode? 5-10
If the Engine cranks but will not start or runs poorly, with no DTC’S 5-11
DTC codes 5-12
Getting Started Using Kvaser(S3000) Engine Diagnostics Software 5-15
6 GM Engine Supplier Provided Documentation
2 4 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection 6-1
Table of Contents – page 3 6-1