Bendi Landoll Forklift B40i5 Maintenance Manual F-809-1218 – PDF DOWNLOAD

Bendi Landoll Forklift B40i5 Maintenance Manual F-809-1218 – PDF DOWNLOAD

FILE DETAILS:

Bendi Landoll Forklift B40i5 Maintenance Manual F-809-1218 – PDF DOWNLOAD

Language : English
Pages : 108
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bendi Landoll Forklift B40i5 Maintenance Manual F-809-1218 – PDF DOWNLOAD

Introduction, Safety and Inspection

• Introduction: This manual serves service technicians, offering maintenance and parts info, planned maintenance, troubleshooting, and repair guidance.
• Operating Instructions: Not included. Request a replacement from Landoll Company, LLC if missing.
• Service Training: Landoll Company, LLC provides training on operation, repair, maintenance, hydraulic and electrical systems, and wire guidance.  for details.

TABLE OF CONTENTS:

Bendi Landoll Forklift B40i5 Maintenance Manual F-809-1218 – PDF DOWNLOAD

1 Introduction, Safety and Inspection
Before Beginning 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For Your Safety 1-3
Battery Safety Rules: 1-3
Lock Out / Tag Out 1-3
Hydraulic System 1-3
Towing the Forklift 1-3
Towing Vehicle Requirements 1-4
Towing a Forklift in the Reverse Direction 1-4
Lifting and Blocking the Forklift 1-5
Prior to Mast Repair 1-5
Mast Removal 1-6
Cleaning & Inspecting the Forklift 1-6
Maintenance Introduction 1-7
Inspection Sheets 1-7
Lubrication Specifications 1-17
Torque Specifications 1-17
Fluid Capacities 1-17
General Torque Specifications (rev 4/97) 1-18
TORQUE SPECIFIED IN FOOT POUNDS 1-18
Hydraulic Fitting Torque Specifications 1-19
2 Planned Maintenance
Planned Maintenance Requirements 2-1
Tools or Equipment Required 2-1
Preparing for Inspection or Maintenance 2-2
Performance Testing 2-2
Completing Performance Testing 2-3
Daily Inspection 2-3
Fuel System Check 2-3
Power Steering Check 2-3
Checking the Battery 2-4
Check Hydraulic Functions 2-4
Check Driver’s Seat Switch 2-4
Check Hydraulic Oil Level 2-4
Check Engine Oil Level 2-5
Check Primary Lift Chain 2-6
Inspect Tires 2-7
Chunking (Chipping) or Embedded Objects 2-7
Undercutting and Uneven Wear 2-7
ii F-809-1218
TABLE OF CONTENTS
Flat-Spotting 2-8
To Extend Tire Life 2-8
50 Hours Inspection 2-8
Hydraulic Pressure Filter Replacement 2-8
200 Hours Inspection 2-9
Check Nuts, Bolts, and Screws 2-9
Check Lift Operation 2-9
Drive Wheel Lug Nuts 2-10
Hydraulic System Maintenance 2-10
Cylinders and Valves: 2-10
Hoses and Tube Lines: 2-10
Hydraulic Fluid: 2-10
Side Shift Circuit Maintenance 2-10
Identification Plate and Safety Warnings 2-11
Check Tilt Cylinder Racking 2-11
Tilt Cylinder Racking and Tilt Degree Settings 2-11
Racking 2-11
Tilt Degree Adjustment 2-12
Lubricating the Forklift 2-12
Tilt Cylinder Ends 2-13
Lubricate Front Steer Wheel Bearings 2-13
Grease/Inspect Bearings & Inner Seal 2-14
Mast Mounting Pins 2-14
Forks and Side Shifter 2-15
Fork Positioner Lubrication 2-15
Cooling System 2-15
Air Filter 2-15
Change Engine Oil and Filter 2-16
Mast Maintenance 2-16
Inspection Check List 2-17
Load Roller Maintenance 2-17
Chain Maintenance 2-17
Chain Inspection 2-17
Chain Lubrication 2-18
Chain Adjustment 2-18
Measuring Chain Stretch 2-18
Fork Inspection 2-18
Rated Capacity and Load Center 2-19
Cracks 2-19
Straightness of Blade and Shank 2-19
Fork Angle 2-19
Difference in Height Between Fork Tips 2-19
Positioning Lock 2-19
Wear 2-19
Fork Blade and Shank 2-19
Fork Hooks 2-19
Fork Marking 2-19
Lubricate Steer Wheel Knob 2-20
4500 Hours Inspection 2-20
iii
TABLE OF CONTENTS
Change Hydraulic Oil 2-20
3 Troubleshooting and Corrective Maintenance
Troubleshooting 3-1
Engine problems 3-1
Hydraulic problems 3-1
Electrical problems 3-5
Audible problems 3-6
Visible problems 3-8
Corrective Maintenance 3-12
Replacement Parts 3-12
Lifting the Forklift 3-13
Floor Plate(s) Removal 3-13
Removing Forks 3-13
Repairing Forks 3-14
Load Testing Forks 3-14
Side Shifter 3-14
Mast Assembly Service 3-14
Removing the Mast From the Forklift 3-14
Tilt Cylinders 3-15
Wheel Bearings 3-16
Front Axle Assembly 3-17
To Check Load Wheels 3-17
Removing the Front Axle 3-17
Front Rotation Assembly 3-17
Removing the Steering Actuator 3-18
Stop Block 3-18
Steer (Front Rotation) Sensor 3-19
To Center the Steer Sensor 3-19
To Adjust and/or Replace the Steer Sensor 3-19
Auxiliary Pump – Steer and Lift Circuit 3-19
Replacing the Auxiliary Pump – Steer and Lift Circuit 3-19
Drive and Brake Pedals 3-20
Replacing the Drive (Accelerator) Pedal Assembly 3-20
Park Brake Pedal/Park Brake Assembly 3-20
Steering Column and Console Assembly 3-21
Steering Wheel 3-21
Remove Right Side Cover 3-22
Display 3-22
Key Switch 3-22
Option Rocker (On/Off) Switches 3-23
Steering Column (Console) 3-23
Orbital Steer Unit 3-24
Load Sense Steering System 3-24
Steering Counterbalance Valve 3-24
Hydraulic Control Valve Assembly 3-25
Hydraulic Control Valve 3-25
Spool Section Rebuild 3-27
Check and/or Adjust Control Valve Pressure 3-27
iv F-809-1218
TABLE OF CONTENTS
Hydrostatic Pump 3-28
Charge Pressure Check 3-28
Remove and Replace the Hydrostatic Pump 3-29
To Prime the Hydrostatic Pump 3-29
To Remove and Replace Hydrostatic Pump Manifold 3-29
Hydrostatic Drive Motor Assembly 3-30
To Remove Drive Wheels 3-30
Hydrostatic Drive Motors – Rear 3-30
Hydrostatic Drive Motor Assembly 3-31
Brake Service and Repair 3-31
Reassembly 3-33
Safety Features 3-39
Seat Switch 3-39
Horn 3-39
Direction Control Switch 3-40
Fuses 3-40
Overhead Guard/Lighting/Alarms 3-40
Engine Assembly 3-40
4 Calibration and Programming
Calibration 4-1
Getting Started 4-1
Programming 4-9
Monitor Parameters 4-9
Tuneable Parameters 4-13
Service Parts 4-15