Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R1 – PDF DOWNLOAD

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R1 – PDF DOWNLOAD

The Bendi Landoll Forklift B55AC/B55AC HL Maintenance Manual F-594-R1 – PDF DOWNLOAD offers comprehensive guidance for maintaining B55AC/B55AC HL models, ensuring efficient operation and longevity.

FILE DETAILS:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R1 – PDF DOWNLOAD

Language : English
Pages : 178
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R1 – PDF DOWNLOAD

• Introduction: This manual aids service technicians with maintenance, troubleshooting, and repair info for B55 AC trucks.
• Operating Instructions: Not included. Contact Landoll Corporation for a replacement if missing (Part Number F-595).
• Service Training: Landoll Corporation offers training covering operation, repair, maintenance, hydraulic and electrical systems, and wire guidance. or details.

TABLE OF CONTENTS:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R1 – PDF DOWNLOAD

1 Introduction, Safety & Specifications
Before You Begin (Please Read) 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For your Safety 1-3
Lock Out/Tag Out 1-3
Battery Safety Rules: 1-3
Battery Care and Charging 1-4
Battery Removal and Installation 1-4
Hydraulic System 1-4
Towing the Truck 1-5
General Safety Tips: 1-5
Towing Vehicle Requirements 1-5
Towing a Truck in the Reverse Direction 1-5
Lifting and Blocking the Truck 1-6
Prior to Tilt Cylinder Repair 1-6
Mast Service Precautions 1-7
Lubrication Specifications 1-8
Torque Specifications 1-8
Fluid Capacities 1-8
Cleaning the truck 1-10
ii F-594-R1 Edition
2 Planned Inspections
Inspection Introduction 2-1
Inspection Sheets 2-1
Tire Inspection 2-11
Visual Tire Inspection 2-11
Checking Steer Wheels 2-12
Brake System Overview 2-12
Check Service Disc Brakes 2-12
Parking Brake Lever 2-13
Checking Parking Brake Adjustment 2-13
Parking Brake Switch 2-14
Check Master Cylinder Fluid Level 2-14
Traction Drive Assemblies 2-14
Inspecting the Drive Assembly 2-14
Steering Actuator Maintenance 2-14
Check Hydraulic Oil Level 2-15
Checking and Adjusting Hydraulic Pressure 2-15
Check Power Steering 2-17
Checking Steer Pressure 2-17
Check Hydraulic Functions 2-18
Check Side Shift Circuit Performance 2-18
Electrical Contactors 2-18
Checking Batteries 2-18
Electrical Static Discharge 2-19
ESD Strap 2-19
Check the Return-to-Neutral 2-19
Check Driver’s Seat Switch 2-20
F-594-R1 Edition iii
3 Troubleshooting & Corrective Maintenance
Troubleshooting Charts 3-1
Corrective Maintenance 3-7
Mast & Front Rotation 3-7
Side Shift Circuit Maintenance 3-7
Hydraulic Steer Actuator Replacement 3-7
Hydraulic Steering Actuator Maintenance 3-8
Actuator Seal Lubrication 3-8
Brake System 3-9
Changing Brake Pads 3-10
Bleeding Brakes 3-10
Replacing the Brake Caliper Assembly 3-12
Repairing Brake Caliper Pistons 3-12
Disc Brakes 3-12
Disc Brake Rotors 3-12
Measuring Rotor Thickness 3-13
Check Lateral Run-Out (Warping) 3-13
Replacing the Brake Rotor Assemblies 3-13
Parking Brake Assembly 3-14
Replacing Parking Brake Lever Assembly 3-14
Replacing Parking Brake Switch 3-14
Replacing the Parking Brake Cable 3-14
Parking Brake Caliper Assembly 3-15
Changing Parking Brake Pads or Caliper 3-15
Hydraulic 3-16
Changing Hydraulic Oil 3-16
Change the Hydraulic Oil Filter 3-16
Hydraulic Motor(s) Reassembly 3-17
Hydraulic Pump Service 3-17
Hydraulic Components 3-17
Replacing the Hydraulic Pump and Motor 3-17
Hydraulic Control Valve Assembly 3-18
Hydraulic Control Valve and Switches Removal 3-18
Spool Section Rebuild 3-19
Lift Spool Sensor 3-19
Hydraulic Fittings and Hoses 3-20
Drive System 3-21
Replacing the Drive Tires 3-21
Disassembling and Inspecting Wheel Bearings 3-21
Assembling Wheel Bearings 3-21
Drive Wheel Assembly 3-22
Exposing and Maintaining the Traction Motors 3-23
Electrical 3-24
Battery – Safety, Care & Replacement 3-24
Battery Safety Rules: 3-24
Battery Care and Charging 3-25
iv F-594-R1 Edition
Battery Removal and Installation 3-26
Cleaning the Battery 3-26
Battery Removal 3-26
Battery Installation 3-26
Electrical Controls and Levers 3-27
Replacing a Complete Control Panel 3-27
High Current Connections Definition: 3-28
Fuses 3-29
Steering & Pedals 3-29
Brake Pedal 3-29
Pedal Adjustments 3-30
Checking Accelerator Switch/Pot 3-31
Master Cylinder 3-31
Bench Bleed the Master Cylinder 3-32
Service Brake Pedal Assembly 3-32
Floor Plate Removal 3-33
Accelerator Pedal Assembly 3-33
Adjusting Accelerator Pedal 3-33
Replacing Accelerator Module 3-34
Power Steering System Maintenance 3-34
Filling and Air Bleeding the Power Steering System 3-34
Steering Wheel Removal 3-34
Steering Column (Console) Removal 3-35
Steering Orbital Control Unit 3-35
Steering Column/Dash Assembly 3-36
Replacing the Display Panel 3-36
Replacing the Keyswitch 3-37
Rocker (On/Off) Switches 3-37
Safety Features 3-38
Horn Control Service 3-38
Seat Assembly 3-38
Truck Lighting 3-38
Headlights 3-38
Brake and Tail Lights 3-38
Back Up Alarms 3-39
Overhead Guard, Lighting and Alarms 3-39
F-594-R1 Edition v
4 Calibration & Programming
Controller Theory of Operation 4-1
Dash Display Parameters 4-1
Truck Calibration 4-1
1314 Bendi 55 AC Controller Software Program Installation and Operation 4-3
USB to Serial Port Adaptor Cable 4-3
1314 Installation Procedure 4-5
1314 Update Procedure 4-8
Communicating with Bendi 55 AC Controllers 4-8
Controller Fault History 4-11
Familiarizing the Menus 4-12
Program’s Menus 4-12
Monitoring Default Parameters 4-33
Landoll_DD_S Parameters 4-40
Landoll_P_B55 Parameters 4-44
Curtis Controller Troubleshooting 4-45
Program Troubleshooting Chart 4-46
Controller Maintenance 4-52
Controller Cleaning 4-52
Programmer Menus 4-52
5 Supplier Provided Documentation – Mast
Lift Technologies Inc 5-1
30D-60D 3-Stage Masts 5-1
Table of Contents – page 4 5-1