Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2- PDF DOWNLOAD

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2- PDF DOWNLOAD

The Bendi Landoll Forklift B55AC/B55AC HL Maintenance Manual F-594-R2 provides essential guidance for maintaining B55AC/B55AC HL models, ensuring optimal performance and longevity.

FILE DETAILS:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2- PDF DOWNLOAD

Language : English
Pages : 194
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2- PDF DOWNLOAD

• Introduction: This manual aids service technicians with maintenance, troubleshooting, and repair info for B55 AC trucks.
• Operating Instructions: Not included. Contact Landoll Corporation for a replacement if missing (Part Number F-595).
• Service Training: Landoll Corporation offers training covering operation, repair, maintenance, hydraulic and electrical systems, and wire guidance.  for details.

TABLE OF CONTENTS:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2- PDF DOWNLOAD

Introduction, Safety & Specifications 7
Before You Begin (Please Read) 7
Introduction 7
Operating Instructions 7
Service Training 7
Tools Needed 7
Replacement Parts 7
General Maintenance Instructions 8
For your Safety 9
Lock Out/Tag Out 9
Battery Safety Rules: 9
Battery Care and Charging 10
Battery Removal and Installation 10
Hydraulic System 10
Towing the Truck 11
General Safety Tips: 11
Towing Vehicle Requirements 11
Towing a Truck in the Reverse Direction 11
Lifting and Blocking the Truck 12
Prior to Tilt Cylinder Repair 12
Mast Service Precautions 13
Lubrication Specifications 14
Torque Specifications 14
Fluid Capacities 14
Cleaning the truck 16
Planned Inspections 17
Inspection Introduction 17
Inspection Sheets 17
Tire Inspection 27
Visual Tire Inspection 27
Checking Steer Wheels 28
Brake System Overview 28
Check Service Disc Brakes 28
Parking Brake Lever 29
Checking Parking Brake Adjustment 29
Parking Brake Switch 30
Check Master Cylinder Fluid Level 30
Traction Drive Assemblies 30
Inspecting the Drive Assembly 30
Steering Actuator Maintenance 30
Check Hydraulic Oil Level 31
Checking and Adjusting Hydraulic Pressure 31
Check Power Steering 33
Checking Steer Pressure 33
Check Hydraulic Functions 34
Check Side Shift Circuit Performance 34
Electrical Contactors 34
Checking Batteries 34
Electrical Static Discharge 35
ESD Strap 35
Check the Return-to-Neutral 35
Check Driver’s Seat Switch 36
Troubleshooting & Corrective Maintenance 37
Troubleshooting Charts 37
Corrective Maintenance 43
Mast & Front Rotation 43
Side Shift Circuit Maintenance 43
Hydraulic Steer Actuator Replacement 43
Hydraulic Steering Actuator Maintenance 44
Actuator Seal Lubrication 44
Brake System 45
Changing Brake Pads 46
Bleeding Brakes 46
Replacing the Brake Caliper Assembly 48
Repairing Brake Caliper Pistons 48
Disc Brakes 48
Disc Brake Rotors 48
Measuring Rotor Thickness 49
Check Lateral Run-Out (Warping) 49
Replacing the Brake Rotor Assemblies 49
Parking Brake Assembly 50
Replacing Parking Brake Lever Assembly 50
Replacing Parking Brake Switch 50
Replacing the Parking Brake Cable 50
Parking Brake Caliper Assembly 51
Changing Parking Brake Pads or Caliper 51
Hydraulic 52
Changing Hydraulic Oil 52
Change the Hydraulic Oil Filter 52
Hydraulic Motor(s) Reassembly 53
Hydraulic Pump Service 53
Hydraulic Components 53
Replacing the Hydraulic Pump and Motor 53
Hydraulic Control Valve Assembly 54
Hydraulic Control Valve and Switches Removal 54
Spool Section Rebuild 55
Lift Spool Sensor 55
Hydraulic Fittings and Hoses 56
Drive System 57
Replacing the Drive Tires 57
Disassembling and Inspecting Wheel Bearings 57
Assembling Wheel Bearings 57
Drive Wheel Assembly 58
Exposing and Maintaining the Traction Motors 59
Electrical 60
Battery – Safety, Care & Replacement 60
Battery Safety Rules: 60
Battery Care and Charging 61
Battery Removal and Installation 62
Cleaning the Battery 62
Battery Removal 62
Battery Installation 62
Electrical Controls and Levers 63
Replacing a Complete Control Panel 63
High Current Connections Definition: 64
Fuses 65
Steering & Pedals 65
Brake Pedal 65
Pedal Adjustments 66
Checking Accelerator Switch/Pot 67
Master Cylinder 67
Bench Bleed the Master Cylinder 68
Service Brake Pedal Assembly 68
Floor Plate Removal 69
Accelerator Pedal Assembly 69
Adjusting Accelerator Pedal 69
Replacing Accelerator Module 70
Power Steering System Maintenance 70
Filling and Air Bleeding the Power Steering System 70
Steering Wheel Removal 70
Steering Column (Console) Removal 71
Steering Orbital Control Unit 71
Steering Column/Dash Assembly 72
Replacing the Display Panel 72
Replacing the Keyswitch 73
Rocker (On/Off) Switches 73
Safety Features 74
Horn Control Service 74
Seat Assembly 74
Truck Lighting 74
Headlights 74
Brake and Tail Lights 74
Back Up Alarms 75
Overhead Guard, Lighting and Alarms 75
Calibration & Programming 77
Controller Theory of Operation 77
Dash Display Parameters 77
Truck Calibration 77
1314 Bendi 55 AC Controller Software Program Installation and Operation 79
USB to Serial Port Adaptor Cable 79
1314 Installation Procedure 81
1314 Update Procedure 84
Communicating with Bendi 55 AC Controllers 84
Controller Fault History 87
Familiarizing the Menus 88
Program’s Menus 88
Monitoring Default Parameters 109
Landoll_DD_S Parameters 116
Landoll_P_B55 Parameters 120
Curtis Controller Troubleshooting 121
Program Troubleshooting Chart 122
Controller Maintenance 128
Controller Cleaning 128
Programmer Menus 128
Supplier Provided Documentation – Mast 129
Lift Technologies Inc 129
30D-60D 3-Stage Masts 129
Table of Contents – page 4 129
Supplier Provided Documentation – Mast 174
Lift Technologies Inc 174
F60 MT 3-Stage Mast (High Lift) 174
Table of Contents – page 4 174
F60 MT R0 pdf 0
Cover 176
Contents 178
Introduction 177
Safety Decals 178
Freelift Cylinder 179
Mainlift Cylinder 181
Weldments 183
Hoist Chain Routing 184
Lowering Control Valve 185
4 Roller Carriage 186
Single Internal Hose Reeving 187
Double Internal Hose Reeving 188
Recommended Spare Parts List 189