Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2 – PDF DOWNLOAD

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2 – PDF DOWNLOAD

The Bendi Landoll Forklift B55AC/B55AC HL Maintenance Manual F-594-R2 – PDF DOWNLOAD provides essential guidance for maintaining B55AC/B55AC HL models, ensuring optimal performance and longevity.

FILE DETAILS:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2 – PDF DOWNLOAD

Language : English
Pages : 155
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2 – PDF DOWNLOAD

• Introduction: This manual aids service technicians with maintenance, troubleshooting, and repair info for B55 AC trucks.
• Operating Instructions: Not included. Contact Landoll Corporation for a replacement if missing (Part Number F-595).
• Service Training: Landoll Corporation offers training covering operation, repair, maintenance, hydraulic and electrical systems, and wire guidance.for details.

TABLE OF CONTENTS:

Bendi Landoll Forklift B55AC / B55AC HL Maintenance Manual F-594-R2 – PDF DOWNLOAD

Introduction, Safety & Specifications 7
Before You Begin (Please Read) 7
Introduction 7
Operating Instructions 7
Service Training 7
Tools Needed 7
Replacement Parts 7
General Maintenance Instructions 8
For your Safety 9
Lock Out/Tag Out 9
Battery Safety Rules: 9
Battery Care and Charging 10
Battery Removal and Installation 10
Hydraulic System 10
Towing the Truck 11
General Safety Tips: 11
Towing Vehicle Requirements 11
Towing a Truck in the Reverse Direction 11
Lifting and Blocking the Truck 12
Prior to Tilt Cylinder Repair 12
Mast Service Precautions 13
Lubrication Specifications 14
Torque Specifications 14
Fluid Capacities 14
Cleaning the truck 16
Planned Inspections 17
Inspection Introduction 17
Inspection Sheets 17
Tire Inspection 28
Visual Tire Inspection 28
Checking Steer Wheels 29
Brake System Overview 29
Check Service Disc Brakes 29
Parking Brake Lever 30
Checking Parking Brake Adjustment 30
Parking Brake Switch 31
Check Master Cylinder Fluid Level 31
Traction Drive Assemblies 31
Inspecting the Drive Assembly 31
Steering Actuator Maintenance 31
Check Hydraulic Oil Level 32
Checking and Adjusting Hydraulic Pressure 32
Check Power Steering 34
Checking Steer Pressure 34
Check Hydraulic Functions 35
Check Side Shift Circuit Performance 35
Electrical Contactors 35
Checking Batteries 35
Electrical Static Discharge 36
ESD Strap 36
Check the Return-to-Neutral 36
Check Driver’s Seat Switch 37
Troubleshooting & Corrective Maintenance 39
Troubleshooting Charts 39
Corrective Maintenance 45
Mast & Front Rotation 45
Side Shift Circuit Maintenance 45
Hydraulic Steer Actuator Replacement 45
Hydraulic Steering Actuator Maintenance 46
Actuator Seal Lubrication 46
Brake System 47
Changing Brake Pads 48
Bleeding Brakes 48
Replacing the Brake Caliper Assembly 50
Repairing Brake Caliper Pistons 50
Disc Brakes 50
Disc Brake Rotors 50
Measuring Rotor Thickness 51
Check Lateral Run-Out (Warping) 51
Replacing the Brake Rotor Assemblies 51
Parking Brake Assembly 52
Replacing Parking Brake Lever Assembly 52
Replacing Parking Brake Switch 52
Replacing the Parking Brake Cable 52
Parking Brake Caliper Assembly 53
Changing Parking Brake Pads or Caliper 53
Hydraulic 54
Changing Hydraulic Oil 54
Change the Hydraulic Oil Filter 54
Hydraulic Motor(s) Reassembly 55
Hydraulic Pump Service 55
Hydraulic Components 55
Replacing the Hydraulic Pump and Motor 55
Hydraulic Control Valve Assembly 56
Hydraulic Control Valve and Switches Removal 56
Spool Section Rebuild 57
Lift Spool Sensor 57
Hydraulic Fittings and Hoses 58
Drive System 59
Replacing the Drive Tires 59
Disassembling and Inspecting Wheel Bearings 59
Assembling Wheel Bearings 59
Drive Wheel Assembly 60
Exposing and Maintaining the Traction Motors 61
Electrical 62
Battery – Safety, Care & Replacement 62
Battery Safety Rules: 62
Battery Care and Charging 63
Battery Removal and Installation 64
Cleaning the Battery 64
Battery Removal 64
Battery Installation 64
Electrical Controls and Levers 65
Replacing a Complete Control Panel 65
High Current Connections Definition: 66
Fuses 67
Steering & Pedals 67
Brake Pedal 67
Pedal Adjustments 68
Checking Accelerator Switch/Pot 69
Master Cylinder 69
Bench Bleed the Master Cylinder 70
Service Brake Pedal Assembly 70
Floor Plate Removal 71
Accelerator Pedal Assembly 71
Adjusting Accelerator Pedal 71
Replacing Accelerator Module 72
Power Steering System Maintenance 72
Filling and Air Bleeding the Power Steering System 72
Steering Wheel Removal 72
Steering Column (Console) Removal 73
Steering Orbital Control Unit 73
Steering Column/Dash Assembly 74
Replacing the Display Panel 74
Replacing the Keyswitch 75
Rocker (On/Off) Switches 75
Safety Features 76
Horn Control Service 76
Seat Assembly 76
Truck Lighting 76
Headlights 76
Brake and Tail Lights 76
Back Up Alarms 77
Overhead Guard, Lighting and Alarms 77
Calibration & Programming 79
Controller Theory of Operation 79
Dash Display Parameters 79
Truck Calibration 79
1314 Bendi 55 AC Controller Software Program Installation and Operation 81
USB to Serial Port Adaptor Cable 81
1314 Installation Procedure 83
1314 Update Procedure 86
Communicating with Bendi 55 AC Controllers 86
Controller Fault History 89
Familiarizing the Menus 90
Program’s Menus 90
Monitoring Default Parameters 111
Landoll_DD_S Parameters 118
Landoll_P_B55 Parameters 122
Curtis Controller Troubleshooting 123
Program Troubleshooting Chart 124
Controller Maintenance 130
Controller Cleaning 130
Programmer Menus 130
Supplier Provided Documentation – Mast 131
Lift Technologies Inc 131
30D-60D 3-Stage Masts 131
Table of Contents – page 4 131
Supplier Provided Documentation – Mast 133
Lift Technologies Inc 133
F60 MT 3-Stage Mast (High Lift) 133
Table of Contents – page 4 133
F60 MT R0 pdf 0
Cover 135
Contents 137
Introduction 136
Safety Decals 137
Freelift Cylinder 138
Mainlift Cylinder 140
Weldments 142
Hoist Chain Routing 143
Lowering Control Valve 144
4 Roller Carriage 145
Single Internal Hose Reeving 146
Double Internal Hose Reeving 147
Recommended Spare Parts List 148