Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

• S/N AJNT11001 & Above
• S/N AJNV11001 & Above

Language : English
Pages : 138
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

• S/N AJNT11001 & Above
• S/N AJNV11001 & Above

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Vehicle Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EMISSION CONTROL SYSTEMS 11
Noise Emission Control System 11
Operating On Public Lands In The USA 11
Crankcase Emission Control System 11
Exhaust Emission Control System 11
Electromagnetic Interference 11
UTILITY VEHICLE IDENTIFICATION (3400) 12
UTILITY VEHICLE IDENTIFICATION (3400XL) 13
FEATURES, ACCESSORIES AND ATTACHMENTS 14
Standard Items 14
Options And Accessories 14
Attachments 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Equipment Modifications 19
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
UTILITY VEHICLE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
OPERATOR CONTROLS AND INSTRUMENT PANELS 27
Overview 27
Hourmeter 27
Indicator Light Panel 28
Gear Selector 29
Control Panel 30
Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional) 30
Key - Start / Stop 30
Storage Compartment 31
Storage Bin - Under Seat (3400XL Only) 31
Winch (Optional) 32
Radio (Optional) 33
PARK BRAKE 35
Operation 35
THROTTLE PEDAL 35
Operation 35
BRAKE PEDAL 35
Operation 35
BACK-UP ALARM System (IF EQUIPPED) 36
Description 36
Operation 36
ROLLOVER PROTECTIVE STRUCTURE (ROPS) 37
Description 37
STOPPING THE UTILITY VEHICLE 37
Procedure 37
NEW VEHICLE BREAK-IN 38
Break-In Period 38
Engine And Drivetrain Break-In 38
Clutches / Belt Break-In 38
DAILY INSPECTION 39
Daily Inspection And Maintenance 39
PRE-STARTING PROCEDURE 40
Entering The Utility Vehicle 40
Seat Belt Adjustment 41
STARTING THE ENGINE 42
Warming The Engine 42
SPEEDOMETER (OPTIONAL) 43
Description 43
STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE 44
Procedure 44
OPERATING PROCEDURE 45
Driving Procedure 45
Operating On Public Roads 46
Turning Improperly 46
Jumps And Stunts 46
Operating In Unfamiliar Terrain 46
Improper Tire Maintenance 46
Operating On Frozen Bodies Of Water 46
Unauthorized Use Of The Vehicle 46
Driving On Slippery Surfaces 46
Driving Uphill 47
Driving On A Sidehill (Sidehilling) 47
Driving Downhill 47
Driving Through Water 48
Driving Over Obstacles 48
Driving In Reverse 49
Parking On An Incline 49
Hauling Cargo 50
Vehicle Load Capacities (Model 3400) 51
Vehicle Load Capacities (Model 3400XL) 52
Belt Life 53
Opening And Closing The Tailgate 53
Raising And Lowering The Cargo Box (With Lift Assist) 54
Raising And Lowering The Cargo Box (With Power Lift Assist) 54
Towing Equipment With The Utility Vehicle 55
Drive Mode Switch 56
TOWING THE UTILITY VEHICLE 57
Procedure 57
TRANSPORTING THE UTILITY VEHICLE ON A TRAILER 58
Loading And Unloading 58
Fastening 58
PREVENTIVE MAINTENANCE 59
MAINTENANCE SAFETY 63
PERIODIC MAINTENANCE AND SEVERE USE DEFINITION 65
Severe Use Definition 65
SERVICE SCHEDULE 66
Chart 66
SEAT BELT 67
Inspection And Maintenance 67
BACK-UP ALARM SYSTEM (IF EQUIPPED) 68
Description 68
Inspecting 68
START INTERLOCK SYSTEM 69
Inspecting 69
PARKING BRAKE SYSTEM 70
Description 70
Inspection And Maintenance 70
Adjusting Park Brake Cable 70
BRAKE SYSTEM 71
Description 71
Inspection And Maintenance 71
Brake Inspection 72
THROTTLE SYSTEM 73
Description 73
Throttle Freeplay 73
Inspection And Maintenance 73
Throttle Body / Idle RPM 73
Throttle Freeplay Adjustment 73
SHIFT CABLE ADJUSTMENT 74
Inspecting 74
Adjustment 74
STEERING AND SUSPENSION SYSTEM 75
Description 75
Inspection And Maintenance 75
ROLLOVER PROTECTIVE STRUCTURE (ROPS) 77
Description 77
AIR CLEANER SERVICE 78
Pre-Filter Element 78
Replacing Filter Element 79
Engine Breather Filter 79
SEAT(S) 80
Removal And Installation 80
FUEL SYSTEM 81
Fuel Specifications 81
Filling The Fuel Tank 82
Filling A Portable Fuel Container 82
ENGINE LUBRICATION SYSTEM 83
Checking And Adding Engine Oil 83
Engine Oil 83
Removing And Replacing Oil And Filter 83
Oil Pump Priming Procedure 85
ENGINE COOLING SYSTEM 86
Checking Level 86
Cleaning 87
Removing And Replacing Coolant 88
ELECTRICAL SYSTEM 89
Description 89
Fuse And Relay Location 89
Battery Maintenance 90
Battery Storage 90
Battery Charging 90
Using A Booster Battery (Jump Starting) 91
Removing And Installing Battery 93
Headlight Replacement 94
Brake Light / Tail Light Replacement 94
Headlight Beam Adjustment 95
Spark Plug 95
Spark Plug Inspection 95
CONTINUOUSLY VARIABLE TRANSMISSION (CVT) 96
CVT Drying 96
CVT Filter 97
GEARCASE 98
Checking Transmission Fluid 98
Transmission Fluid 98
Adding Transmission Fluid 98
Removing And Replacing Transmission Fluid 98
Checking Front Gear Case Fluid 99
Front Gear Case Fluid 99
Adding Front Gear Case Fluid 99
Removing And Replacing Front Gear Case Fluid 99
VEHICLE IMMERSION100
Description100
SPARK ARRESTER MUFFLER101
Cleaning Procedure101
REAR SUSPENSION ADJUSTMENTS102
Description102
Shock Absorber Position Adjustment102
Shock Absorber Spring Adjustment102
SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS103
Procedure103
TIRE MAINTENANCE104
Tires104
Tire Tread Depth104
Axle And Wheel Nut Torque104
Wheel Removal And Installation104
Mounting105
Tire Pressure105
FRONT COVER105
Removal And Installation105
DRIVE BELT106
Removal106
Installation107
Belt Inspection107
WHEEL TOE ALIGNMENT108
Inspection108
Toe Adjustment108
LUBRICATING THE UTILITY VEHICLE109
Lubrication Locations109
UTILITY VEHICLE CLEANING110
Washing The Utility Vehicle110
Polishing The Vehicle110
UTILITY VEHICLE STORAGE AND RETURN TO SERVICE111
Storage111
Return To Service111
SYSTEM SETUP & ANALYSIS113
DIAGNOSTIC SERVICE CODES115
Check Engine Light115
Service Codes List116
UTILITY VEHICLE SIGN TRANSLATIONS117
UTILTY VEHICLE SIGN TRANSLATIONS119
Warning (7018022)119
Warning (7018025)120
Warning (7018021)121
Warning (7018026)122
Warning (7016342)123
Caution (7016347)123
Park Brake (7016357)123
Park Brake (7016337)123
Maximum Trailer Weight (7018610)123
Operation Instruction (7018029)124
Warning (7016362)124
Warning (If Equipped With Back-up Alarm) (6737189)124
SPECIFICATIONS125
UTILITY VEHICLE SPECIFICATIONS127
(3400) Dimensions127
(3400XL) Dimensions128
Performance129
Controls129
Engine129
Electrical130
Drive System130
Fluid And Capacities130
Tires131
WARRANTY133
WARRANTY135
ALPHABETICAL INDEX137

DESCRIPTION:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

• S/N AJNT11001 & Above
• S/N AJNV11001 & Above

SAFETY INSTRUCTIONS:

Before Operation:

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage.
• This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
• This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet.

Always follow these instructions:

• Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
•  Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
•  NEVER attempt jumps or other stunts with the vehicle. This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition.
• Always follow the inspection procedures described in this manual. The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation.

G.B 12/03/25