Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

• S/N AJNU11001 & Above
• S/N AJNW11001 & Above

Language : English
Pages : 140
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

• S/N AJNU11001 & Above
• S/N AJNW11001 & Above

\OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Vehicle Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EMISSION CONTROL SYSTEMS 11
Noise Emission Control System 11
Operating On Public Lands In The USA 11
Crankcase Emission Control System 11
UTILITY VEHICLE IDENTIFICATION (3400) 12
UTILITY VEHICLE IDENTIFICATION (3400XL) 13
FEATURES, ACCESSORIES AND ATTACHMENTS 14
Standard Items 14
Options And Accessories 14
Attachments 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Equipment Modifications 19
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
UTILITY VEHICLE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
OPERATOR CONTROLS AND INSTRUMENT PANELS 27
Overview 27
Hourmeter 27
Indicator Light Panel 28
Gear Selector 29
Control Panel 30
Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional) 30
Key - Start / Stop / Preheat 30
Storage Compartment 31
Storage Bin - Under Seat (3400XL Only) 31
Winch (Optional) 32
Radio (Optional) 33
PARK BRAKE 35
Operation 35
THROTTLE PEDAL 35
Operation 35
BRAKE PEDAL 35
Operation 35
BACK-UP ALARM SYSTEM (IF EQUIPPED) 36
Description 36
Operation 36
ROLLOVER PROTECTIVE STRUCTURE (ROPS) 37
Description 37
STOPPING THE UTILITY VEHICLE 37
Procedure 37
NEW VEHICLE BREAK-IN 38
Break-In Period 38
Engine And Drivetrain Break-In 38
Clutches / Belt Break-In 38
DAILY INSPECTION 39
Daily Inspection And Maintenance 39
PRE-STARTING PROCEDURE 40
Entering The Utility Vehicle 40
Seat Belt Adjustment 41
STARTING THE ENGINE 42
Cold Temperature Starting 43
Warming The Engine 43
SPEEDOMETER (OPTIONAL) 44
Description 44
STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE 45
Procedure 45
VEHICLE LOAD CAPACITY 46
Vehicle Load Capacities (Model 3400) 46
Vehicle Load Capacities (Model 3400XL) 47
OPERATING PROCEDURE 48
Driving Procedure 48
Operating On Public Roads 49
Turning Improperly 49
Jumps And Stunts 49
Operating In Unfamiliar Terrain 49
Improper Tire Maintenance 49
Operating On Frozen Bodies Of Water 49
Unauthorized Use Of The Vehicle 49
Driving On Slippery Surfaces 49
Driving Uphill 50
Driving On A Sidehill (Sidehilling) 50
Driving Downhill 50
Driving Through Water 51
Driving Over Obstacles 51
Driving In Reverse 52
Parking On An Incline 52
Hauling Cargo 53
Belt Life 54
Opening And Closing The Tailgate 54
Raising And Lowering The Cargo Box (With Lift Assist) 55
Raising And Lowering The Cargo Box (With Power Lift Assist) 55
Towing Equipment With The Utility Vehicle 56
Drive Mode Switch 57
TOWING THE UTILITY VEHICLE 59
Procedure 59
TRANSPORTING THE UTILITY VEHICLE ON A TRAILER 60
Loading And Unloading 60
Fastening 60
PREVENTIVE MAINTENANCE 61
MAINTENANCE SAFETY 65
PERIODIC MAINTENANCE AND SEVERE USE DEFINITION 67
Severe Use Definition 67
SERVICE SCHEDULE 68
Chart 68
SEAT BELT 69
Inspection And Maintenance 69
BACK-UP ALARM SYSTEM (IF EQUIPPED) 70
Description 70
Inspecting 70
START INTERLOCK SYSTEM 71
Inspecting 71
PARKING BRAKE SYSTEM 72
Description 72
Inspection And Maintenance 72
Adjusting Park Brake Cable 72
BRAKE SYSTEM 73
Description 73
Inspection And Maintenance 73
Brake Inspection 74
THROTTLE SYSTEM 75
Description 75
Throttle Freeplay 75
Inspection And Maintenance 75
Idle RPM 75
Throttle Freeplay Adjustment 75
SHIFT CABLE ADJUSTMENT 76
Inspecting 76
Adjustment 76
STEERING AND SUSPENSION SYSTEM 77
Description 77
Inspection And Maintenance 77
ROLLOVER PROTECTIVE STRUCTURE (ROPS) 79
Description 79
AIR CLEANER SERVICE 80
Pre-Filter Element 80
Replacing Filter Element 81
SEAT(S) 82
Removal And Installation 82
FUEL SYSTEM 83
Fuel Specifications 83
Biodiesel Blend Fuel 83
Filling The Fuel Tank 84
Fuel Filter 84
Removing Air From The Fuel System 85
Filling A Portable Fuel Container 85
ENGINE LUBRICATION SYSTEM 86
Checking And Adding Engine Oil 86
Engine Oil Chart 86
Removing And Replacing Oil And Filter 87
ENGINE COOLING SYSTEM 89
Checking Level 89
Cleaning 90
Removing And Replacing Coolant 91
ELECTRICAL SYSTEM 93
Description 93
Fuse And Relay Location 93
Battery Maintenance 95
Battery Storage 95
Battery Charging 95
Using A Booster Battery (Jump Starting) 96
Removing And Installing Battery 98
Headlight Replacement 99
Brake Light / Tail Light Replacement 99
Headlight Beam Adjustment100
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)101
CVT Drying101
CVT Filter102
GEARCASE103
Checking Transmission Fluid103
Transmission Fluid103
Adding Transmission Fluid103
Removing And Replacing Transmission Fluid103
Checking Front Gear Case Fluid104
Front Gear Case Fluid104
Adding Front Gear Case Fluid104
Removing And Replacing Front Gear Case Fluid104
Checking Rear Gear Case Fluid105
Rear Gear Case Fluid105
Adding Rear Gear Case Fluid105
Removing And Replacing Rear Gear Case Fluid105
VEHICLE IMMERSION106
Description106
SPARK ARRESTOR MUFFLER107
Cleaning Procedure107
REAR SUSPENSION ADJUSTMENTS108
Description108
Shock Absorber Position Adjustment108
Shock Absorber Spring Adjustment108
SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS109
Procedure109
TIRE MAINTENANCE110
Tires110
Tire Tread Depth110
Axle And Wheel Nut Torque110
Wheel Removal And Installation110
Mounting111
Tire Pressure111
FRONT COVER111
Removal And Installation111
ALTERNATOR BELT112
Belt Adjustment112
Belt Replacement112
DRIVE BELT113
Removal113
Installation114
Belt Inspection114
WHEEL TOE ALIGNMENT115
Inspection115
Toe Adjustment115
LUBRICATING THE UTILITY VEHICLE116
Lubrication Locations116
UTILITY VEHICLE CLEANING117
Washing The Utility Vehicle117
Polishing The Vehicle117
UTILITY VEHICLE STORAGE AND RETURN TO SERVICE118
Storage118
Return To Service118
UTILITY VEHICLE SIGN TRANSLATIONS119
UTILITY VEHICLE SIGN TRANSLATIONS121
Warning (7018022)121
Warning (7018025)122
Warning (7018021)123
Warning (7018026)124
Warning (7016342)125
Caution (7016347)125
Park Brake (7016357)125
Park Brake (7016337)125
Maximum Trailer Weight (7018610)125
Operation Instruction (7018029)126
Warning (7016362)126
Warning (If Equipped With Back-up Alarm) (6737189)126
SPECIFICATIONS127
UTILITY VEHICLE SPECIFICATIONS129
(3400) Dimensions129
(3400xl) Dimensions130
Performance131
Controls131
Engine131
Electrical132
Drive System132
Fluid And Capacities132
Tires133
WARRANTY135
WARRANTY137
ALPHABETICAL INDEX139

DESCRIPTION:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual - PDF DOWNLOAD

• S/N AJNU11001 & Above
• S/N AJNW11001 & Above

SAFETY INSTRUCTIONS:

Before Operation:

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage.
• This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
• This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet.

Always follow these instructions:

• Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
•  Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
•  NEVER attempt jumps or other stunts with the vehicle. This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition.
• Always follow the inspection procedures described in this manual. The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation.

G.B 12/03/25