Bobcat 853 853H Base Plus High Horsepower Operation & Maintenance Manual - PDF DOWNLOAD

Bobcat 853 853H Base Plus High Horsepower Operation & Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Bobcat 853 853H Base Plus High Horsepower Operation & Maintenance Manual - PDF DOWNLOAD

Language : English
Pages : 99
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 853 853H Base Plus High Horsepower Operation & Maintenance Manual - PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
REFERENCE INFORMATION 5
MELROE COMPANY IS ISO 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
FOREWORD 7
SERIAL NUMBER LOCATIONS 9
LOADER SERIAL NUMBER 9
ENGINE SERIAL NUMBER 9
DELIVERY REPORT 9
BOBCAT SKID STEER LOADER IDENTIFICATION10
OPTIONS AND ACCESSORIES11
SAFETY13
SAFETY INSTRUCTIONS15
SAFETY IS THE OPERATOR’S RESPONSIBILITY15
BEFORE OPERATING THE BOBCAT LOADER16
SAFE OPERATION NEEDS A QUALIFIED OPERATOR*16
FIRE PREVENTION17
MACHINE SIGNS (DECALS)18
OPERATING INSTRUCTIONS21
MONITOR SERVICE CODES22
INSTRUMENT PANEL23
ENGINE SPEED CONTROL25
PARKING BRAKE25
STEERING LEVERS26
HYDRAULIC CONTROLS27
Foot Pedals27
Lift Arm Operation27
Tilt Operation (Bucket)27
Bucket Position Valve Operation27
Auxiliary Hydraulics Operation 28
Auxiliary Hydraulics Operation – 853H Plus (5103)29
DAILY INSPECTION31
SEAT BAR RESTRAINT SYSTEM32
GETTING READY FOR OPERATION33
STARTING THE ENGINE34
Normal Starting Condition – 853 Plus (5102), 853H Plus (5103)35
Cold Temperature Starting Condition – 853 Plus (5102), 853H (5103)36
Normal Starting Condition – 853 Base (5101)37
Cold Temperature Starting Condition – 853 Base (5101)38
STOPPING THE ENGINE38
ATTACHMENTS AND BUCKETS39
Installation And Removal40
OPERATING PROCEDURES41
Filling The Bucket42
Emptying The Bucket42
Digging Into The Ground43
Leveling The Ground (Using Lift Arms In Float Position)43
Backfilling44
PARKING THE BOBCAT LOADER44
TRANSPORTING THE BOBCAT LOADER44
LIFTING THE LOADER45
Four Point Lift45
Single Point Lift45
PREVENTIVE MAINTENANCE47
MAINTENANCE SAFETY48
SERVICE SCHEDULE49
LIFT ARM SUPPORT DEVICE50
To Engage Lift Arm Support Device50
To Disengage Lift Arm Support Device50
OPERATOR CAB51
Raising The Operator Cab51
Lowering The Operator Cab51
Emergency Exit52
SEAT BAR RESTRAINT SYSTEM53
Seat Bar Inspection53
Seat Bar Maintenance53
REAR DOOR54
Adjustment54
REAR GRILL54
AIR CLEANER SERVICE55
853 Plus (5102), 853H Plus (5103)55
853 Base (5101)56
FUEL SYSTEM57
Fuel Specifications57
Filling The Fuel Tank57
Fuel Filter57
Removing Air From The Fuel System58
ENGINE LUBRICATION SYSTEM59
Checking Engine Oil59
Replacing Oil And Filter59
COOLING SYSTEM61
Cleaning The Cooling System61
Checking The Coolant Level61
Removing Coolant From The Cooling System62
ALTERNATOR BELT63
Adjusting The Alternator Belt63
ELECTRICAL SYSTEM64
Description64
Electrical System Service64
Fuses64
Using A Booster Battery (Jump Starting)65
Battery Removal And Installation66
HYDRAULIC/HYDROSTATIC SYSTEM67
Checking And Adding Fluid67
Hydraulic/Hydrostatic Filter Replacement67
Hydraulic Fluid Replacement68
Hydraulic Reservoir Breather Cap68
SPARK ARRESTOR MUFFLER69
TIRE MAINTENANCE70
Wheel Nuts70
Tire Rotation70
Tire Mounting70
FINAL DRIVE TRANSMISSION (CHAINCASE)71
Checking And Adding Oil71
FAN GEARBOX71
DRIVE BELT 72
Adjustment72
Drive Belt Replacement72
LUBRICATION OF THE BOBCAT LOADER73
PIVOT PINS74
BOB–TACH75
PARKING BRAKE PEDAL75
Adjustment75
SYSTEMS ANALYSIS77
MONITOR SERVICE CODES78
SERVICE CODES79
MACHINE SIGN TRANSLATIONS81
IMPORTANT - 656057383
WARNING - 657951184
WARNING - 657951085
SERVICE SCHEDULE - 670821286
WARNING - 657952888
WARNING - 657775488
DANGER - 672230288
DANGER - 670230188
SPECIFICATIONS89
853 Base (5101) & 853 Plus (5102)91
LOADER DIMENSIONS91
OPERATION & PERFORMANCE91
ENGINE91
HYDRAULIC SYSTEM92
ELECTRICAL92
DRIVE SYSTEM92
CAPACITIES92
TIRES92
853H Plus (5103)93
LOADER DIMENSIONS93
OPERATION & PERFORMANCE93
ENGINE93
HYDRAULIC SYSTEM94
ELECTRICAL94
DRIVE SYSTEM94
CAPACITIES94
TIRES94
MELROE COMPANY APPROVED ATTACHMENTS & ACCESSORIES95
ADDITIONAL PUBLICATIONS98
WARRANTY99

DESCRIPTION:

Bobcat 853 853H Base Plus High Horsepower Operation & Maintenance Manual - PDF DOWNLOAD

FOREWORD:

• This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat loader.
• READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR LOADER. If you have any questions, see your Bobcat loader dealer

SAFETY INSTRUCTIONS:

SAFETY IS THE OPERATOR’S RESPONSIBILITY:

• The Skid Steer Loader is a highly maneuverable and compact machine. In operation, it is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications. The loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so the loader must be used with adequate ventilation. The loader has a spark arrestor muffler which is required for operation in certain areas. The dealer explains the capabilities and restrictions of the loader and attachments for each application.
• The dealer demonstrates the safe operation of the loader according to Melroe’s instructional materials; which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for rated capacity and secure fastening to the loader. The user must check with the dealer, or Melroe Company literature, to determine safe loads of materials of specified densities for his loader–attachment combination

The following publications provide information on the safe use and maintenance of the loader and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the loader gives operating information as well as routine maintenance and service procedures. It is a part of the loader and must stay with the machine when it is sold. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat loader dealer. The loader has machine signs (decals) which instruct on the safe operation and care.
• The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat loader dealer. The loader has a plastic Operator’s Handbook fastened to the operator cab. Its brief instructions are convenient to the operator.
• The handbook is available from your dealer in English edition or a combination English, French, German, Italian, Dutch & Spanish edition. The EMI Safety Manual (available in Spanish) delivered with the loader gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shop–type service and repair work. The Skid–Steer Loader Operator Training Course is available through your local dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader.
• The course is available in English and Spanish versions. The Bobcat Skid–Steer Loader Safety Video is available from your Bobcat Dealer.

G.B 11/03/25