Bobcat 863 High Flow Operation & Maintenance Manual - PDF DOWNLOAD

Bobcat 863 High Flow Operation & Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Bobcat 863 High Flow Operation & Maintenance Manual - PDF DOWNLOAD

• S/N 514427600 thru 514439999
• S/N 514525300 thru 514539999
• S/N 514625300 thru 514639999 

Language : English
Pages : 120
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 863 High Flow Operation & Maintenance Manual - PDF DOWNLOAD

• S/N 514427600 thru 514439999
• S/N 514525300 thru 514539999
• S/N 514625300 thru 514639999 

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
REFERENCE INFORMATION 5
BOBCAT COMPANY IS ISO 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
FOREWORD 7
SERIAL NUMBER LOCATIONS 9
LOADER SERIAL NUMBER 9
ENGINE SERIAL NUMBER 9
DELIVERY REPORT 9
BOBCAT LOADER IDENTIFICATION 10
OPTIONS AND ACCESSORIES 11
SAFETY 13
SAFETY INSTRUCTIONS 15
SAFETY IS THE OPERATOR’S RESPONSIBILITY 15
BEFORE OPERATING THE BOBCAT LOADER 16
SAFE OPERATION NEEDS A QUALIFIED OPERATOR * 16
FIRE PREVENTION 17
MACHINE SIGNS (DECALS) 18
OPERATING INSTRUCTIONS 21
INSTRUMENT PANEL 23
Without BOSS® (Front Panel) 23
Without BOSS (Side Console•) 23
With BOSS® (Front Panel) 24
With BOSS (Side Console•) 24
BOSS® OPTION PANEL 25
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 26
Lift Arm By–Pass Control 27
Traction Lock Override 27
Auxiliary Hydraulic System (If Equipped) 27
TRACTION LOCK CONTROL SYSTEM 27
ENGINE SPEED CONTROL 28
PARKING BRAKE 28
STEERING LEVERS 29
STOPPING THE BOBCAT LOADER 29
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 30
SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS) 31
SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) 32
HYDRAULIC CONTROLS 33
Foot Pedals 33
Lift Arm Operation 33
Lift Arm Float Position 33
Tilt Operation 33
Bucket Position Valve Operation (If Equipped) 33
Hand Controls (Mechanical and Advanced Hand Controls) 34
Lift Arm Operation 34
Lift Arm Float Position 34
Tilt Operation 34
Bucket Position Valve Operation (If Equipped) 34
Advanced Hand Controls (AHC) (If Equipped) 34
Auxiliary Hydraulics (If Equipped) 35
Quick Couplers 35
Relieving Hydraulic Pressure 35
Auxiliary Hydraulics Switch 36
FRONT Auxiliary Hydraulics Operation 36
FRONT Auxiliary Hydraulics Continuous Operation 36
REAR Auxiliary Hydraulics Operation 36
High–Flow Hydraulics Operation (If Equipped) 37
Secondary Front Auxiliary Hydraulics (If Equipped) 37
Attachment Functions Control (If Equipped) 38
DAILY INSPECTION 38
Daily Inspection and Maintenance 38
GETTING READY FOR OPERATION 39
STARTING THE ENGINE 40
Normal Starting (Without BOSS®) 41
Cold Temperature Starting (Without BOSS®) 42
Warming The Hydraulic/Hydrostatic System 42
STOPPING THE ENGINE 42
STARTING THE ENGINE 42
Normal Starting (With BOSS®) 42
Cold Temperature Starting (With BOSS®) 44
Warming The Hydraulic/Hydrostatic System 44
STOPPING THE ENGINE 44
ATTACHMENTS AND BUCKETS 45
Installing The Bucket Or Attachment 46
Removing The Bucket Or Attachment 47
OPERATING PROCEDURE 48
Filling The Bucket 49
Emptying The Bucket 49
Digging Into The Ground 50
Leveling The Ground (Using Lift Arms In Float Position) 50
Backfilling 51
PARKING THE BOBCAT LOADER 51
OPERATING PROCEDURE (HAND CONTROLS) 52
Filling The Bucket 52
Emptying The Bucket 52
Digging Into The Ground 53
Leveling The Ground (Using Lift Arms In Float Position) 53
Backfilling 54
PARKING THE BOBCAT LOADER 54
TRANSPORTING THE BOBCAT LOADER 55
TOWING THE LOADER 55
STOPPING THE BOBCAT LOADER 55
LIFTING THE LOADER 56
Four Point Lift 56
Single Point Lift 56
PREVENTIVE MAINTENANCE 57
MAINTENANCE SAFETY 59
SERVICE SCHEDULE 61
OPERATOR CAB 62
Raising The Operator Cab 62
Lowering the Operator Cab 63
Emergency Exit 64
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 65
Inspecting The Seat Bar 65
Maintaining The Seat Bar 65
SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS) 66
Inspecting The Seat Bar 66
Maintaining The Seat Bar 66
SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) 67
Inspecting The Seat Bar 67
Maintaining The Seat Bar 67
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 68
Inspecting The BICS™ Controller (Engine STOPPED– Key ON) 68
Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 68
Inspecting The Seat Bar Sensor (Engine RUNNING) 68
Inspecting The Traction Lock (Engine RUNNING) 68
Inspecting The Lift Arm By–Pass Control 68
Additional Inspection For Loaders With Advanced Hand Controls 68
TRACTION LOCK CONTROL SYSTEM 69
Inspecting The Traction Lock Control System 69
Maintenance 69
PIVOT PINS 70
TIRE MAINTENANCE 70
Wheel Nuts 70
Tire Rotation 70
Tire Mounting 70
LIFT ARM SUPPORT DEVICE 71
Engaging The Lift Arm Support Device 71
Disengaging The Lift Arm Support Device 72
BOB–TACH 73
Inspection And Maintenance 73
REAR DOOR 74
Adjusting the Rear Door 74
REAR GRILL 74
AIR CLEANER SERVICE 75
FUEL SYSTEM 77
Fuel Specifications 77
Filling The Fuel Tank 77
Fuel Filter 78
Removing Air From The Fuel System 78
ENGINE LUBRICATION 79
Checking 79
Oil Chart 79
Replacing The Oil And Filter 79
ENGINE COOLING SYSTEM 81
Cleaning The Cooling System 81
ALTERNATOR BELT 82
Adjusting The Alternator Belt 82
TIMING BELT 83
DRIVE BELT 83
Adjusting The Drive Belt 83
Replacing The Drive Belt 84
ELECTRICAL SYSTEM 85
Description 85
Servicing The Electrical System 85
Fuse Location 85
Using A Booster Battery (Jump Starting) 86
Removing And Installing The Battery 87
FAN GEARBOX 88
Checking And Maintaining 88
FINAL DRIVE TRANSMISSION (CHAINCASE) 89
Checking And Adding Oil 89
Removing Oil From The Chaincase 89
HYDRAULIC/HYDROSTATIC SYSTEM 90
Checking And Adding Fluid 90
Replacing the Hydraulic/Hydrostatic Filter 90
Replacing The Hydraulic Fluid 91
Hydraulic Reservoir Breather Cap 92
LUBRICATION OF THE BOBCAT LOADER 93
SYSTEMS ANALYSIS 95
SERVICE CODES 97
AUXILIARY HYDRAULICS OPERATION 98
Troubleshooting Chart 98
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 99
Troubleshooting Chart 99
ADVANCED HAND CONTROLS (AHC) 99
Troubleshooting Chart 99
MACHINE SIGN TRANSLATIONS101
IMPORTANT - 6710456103
SERVICE SCHEDULE - 6715563104
WARNING - 6579510106
WARNING - 6703725107
WARNING - 6579528108
WARNING - 6577754108
DANGER - 6702302108
DANGER - 6702301108
DANGER - 6717343109
WARNING - 6575944109
SPECIFICATIONS111
PERFORMANCE113
CONTROLS113
ENGINE113
HYDRAULIC SYSTEM114
ELECTRICAL114
DRIVE SYSTEM114
CAPACITIES114
TIRES114
BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES115
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS117
WARRANTY119

DESCRIPTION:

Bobcat 863 High Flow Operation & Maintenance Manual - PDF DOWNLOAD

• S/N 514427600 thru 514439999
• S/N 514525300 thru 514539999
• S/N 514625300 thru 514639999 

SAFETY INSTRUCTIONS:

FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS SAFETY IS THE OPERATOR’S RESPONSIBILITY:

• All Bobcat loaders and attachments are designed to give maximum safety, but no machine design can prevent operator error or carelessness. The Bobcat skid–steer loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation. The loader has a spark arrestor exhaust system or muffler which is required for operation in certain areas.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachments for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) and secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the loader–attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat loader and attachments: • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the Bobcat loader and attachment is in safe operating condition.•The Operation & Maintenance Manual delivered with the Bobcat loader or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided inside the cab of the loader. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.• Machine signs (decals) instruct on the safe operation and care of your Bobcat loader or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.• An Operator’s Handbook is fastened to the operator cab of the loader. Its brief instructions are convenient to the operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.• The Safety Manual delivered with the Bobcat loader gives general safety information.• Operator Training Courses are available from your local Bobcat dealer. They provide information for safe and efficient operation of the Bobcat loader and some attachments. The courses are available in English and Spanish versions.• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures

G.B 11/03/25