Bobcat Toolcat 5600 B-Series Operation & Maintenance Manual - PDF DOWNLOAD

Bobcat Toolcat 5600 B-Series Operation & Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Bobcat Toolcat 5600 B-Series Operation & Maintenance Manual - PDF DOWNLOAD

• S/N 424711001 & Above
• S/N 424811001 & Above

Language : English
Pages : 122
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat Toolcat 5600 B-Series Operation & Maintenance Manual - PDF DOWNLOAD

• S/N 424711001 & Above
• S/N 424811001 & Above

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Work Machine Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES AND ACCESSORIES 12
Standard Items 12
Options And Field Accessories 12
Attachments 12
SAFETY 13
SAFETY INSTRUCTIONS 15
Before Operation 15
Safe Operation Is The Operator’s Responsibility 16
Safe Operation Needs A Qualified Operator 16
Avoid Silica Dust 17
FIRE PREVENTION 17
Maintenance 17
Operation 17
Electrical 17
Hydraulic System 18
Fueling 18
Starting 18
Spark Arrestor Exhaust System 18
Welding And Grinding 18
Fire Extinguishers 18
MACHINE SIGNS (DECALS) 19
OPERATING INSTRUCTIONS 21
OPERATOR CONTROLS AND INSTRUMENTation 25
Overview 25
Switch Panel 25
Display Controller Panel 26
Indicator Icons 27
WARNING and SHUTDOWN 27
Center Console 27
TOOLCAT™ INTERLOCK CONTROL SYSTEM (Tics) 28
TICS Operation 28
TRAVEL DIRECTION CONTROL LEVER 28
Operation 28
Two-Speed Control 28
DRIVE PEDAL 29
Operation 29
BRAKE PEDAL 29
Operation 29
ENGINE SPEED CONTROL 29
Operation 29
PARKING BRAKE 29
Operation 29
STEERING 30
Operation 30
Steering Mode Selection 30
WHEEL ALIGNMENT 31
Procedure 31
STOPPING THE Work Machine 31
Procedure 31
DIFFERENTIAL LOCK 31
Engaging the Differential Lock 31
HYDRAULIC CONTROLS 32
Joystick 32
Lift Arm Operation 32
Lift Arm Float Position 32
Tilt Operation 32
Quick Couplers 33
Relieving Hydraulic Pressure (Work Machine and Attachment) 33
High Flow Operation (If Equipped) 33
Front Auxiliary Hydraulics Operation 34
Front Auxiliary Hydraulics Continuous Operation 34
REAR AUXILIARY HYDRAULICS (If Equipped) 35
Description 35
Quick Couplers 35
Relieving Hydraulic Pressure (Work Machine and Attachment) 35
Operating The Rear Auxiliary Hydraulics 36
POWER TAKE-OFF (PTO) (If Equipped) 37
PTO Description 37
Safety Rules For PTO 37
Connecting The PTO Motor 38
Connecting The Attachment 38
Operating The PTO 40
Disconnecting The Attachment 42
REMOTE HYDRAULICS (If Equipped) 43
Description 43
Quick Couplers And Hoses 43
Operating the Remote Hydraulics 45
DAILY INSPECTION 46
Daily Inspection and Maintenance 46
GETTING READY FOR OPERATION 47
PRE STARTING PROCEDURE 48
STARTING THE ENGINE 48
Normal Starting 48
Keyless Start 48
STARTING THE ENGINE (CONT’D) 49
Cold Temperature Starting 49
Warming The Hydraulic/Hydrostatic System 49
LEAVING THE WORK MACHINE 49
Procedure 49
MACHINE Load CAPACITIES 50
Loader Rated Operating Capacity (ROC) 50
Maximum Cargo Box Load 50
Machine Rated Capacity 50
Maximum Trailer Hitch Tongue Weight 50
Total Rated Capacity 50
ATTACHMENTS AND BUCKETS 51
Choosing The Correct Bucket 51
Pallet Forks 51
Installing The Bucket or Attachment 52
Removing The Bucket Or Attachment 53
OPERATING PROCEDURE 54
Operating With A Loaded Bucket & Empty Cargo Box 54
Operating With An Empty Bucket & Loaded Cargo Box 54
Filling The Bucket 55
Emptying the Bucket 55
Leveling The Ground 55
Opening The Tailgate 56
Raising And Lowering The Cargo Box 56
Hauling Loads In The Cargo Box 56
Towing Equipment With The Work Machine 56
WORK MODE 57
Operation 57
PARKING THE WORK MACHINE 57
tOWING THE WORK MACHINE 57
TRANSPORTING THE WORK MACHINE 58
Loading Onto Transport Vehicle 58
Fastening To Transport Vehicle 58
PREVENTIVE MAINTENANCE 59
MAINTENANCE SAFETY 61
SERVICE SCHEDULE 63
Chart 63
LIFT ARM SUPPORT DEVICE 64
Installing The Lift Arm Support Device 64
Removing the Lift Arm Support Device 64
CARGO BOX SUPPORT DEVICE 65
Installing The Cargo Box Support Device 65
Removing The Cargo Box Support Device 65
Raising The Cargo Box When Engine Is Not Running 65
OPERATOR CAB 66
Description 66
Emergency Exit 66
CAB AIR FILTER 67
Cleaning And Maintenance 67
Primary Filters 67
Secondary Filters 67
TOOLCAT™ INTERLOCK CONTROL SYSTEM (TICS) 68
Inspecting The TICS 68
Maintaining The TICS 68
Inspecting The Lift Arm By-Pass Control 69
NEUTRAL START SYSTEM 69
Inspecting 69
Maintaining 69
SEAT BELT 70
Inspection and Maintenance 70
PARKING BRAKE SYSTEM 71
Inspecting 71
Maintaining 71
SUPPORTING THE MACHINE ON JACKSTANDS 72
SEATS 72
Removal 72
Installation 72
AIR CLEANER SERVICE 73
Replacing Filter Elements 73
FUEL SYSTEM 74
Fuel Specifications 74
Filling The Fuel Tank 74
Fuel Filter 74
Removing Air From The Fuel System 75
Filling A Portable Fuel Container 76
ENGINE LUBRICATION SYSTEM 77
Checking Engine Oil 77
Replacing The Oil And Filter 77
ENGINE COOLING SYSTEM 78
Checking The Coolant Level 78
Cleaning The Cooling System 79
Removing And Replacing Coolant 79
ALTERNATOR BELT 80
Adjusting The Alternator Belt 80
ELECTRICAL SYSTEM 81
Description 81
Fuse Location & Identification 81
Using A Booster Battery (Jump Starting) 82
Removing And Installing The Battery 83
HYDRAULIC / HYDROSTATIC SYSTEM 84
Checking And Adding Fluid 84
Replacing Hydraulic/Hydrostatic Filters 84
Replacing Hydraulic Fluid 85
Reservoir Breather 85
SPARK ARRESTOR MUFFLER 86
Maintenance 86
TIRE MAINTENANCE 87
Wheel Nuts 87
Tire Rotation 87
Mounting 87
AXLE / DIFFERENTIAL (FRONT AND REAR) 88
Checking And Adding Lubricant 88
Replacing Lubricant 88
LUBRICATION 89
Lubrication Locations 89
PIVOT PINS 91
Inspection And Maintenance 91
BOB-TACH 91
Inspection And Maintenance 91
SYSTEM SETUP & ANALYSIS 93
DIAGNOSTICS SERVICE CODES 95
Display 95
Number Codes List 96
DISPLAY SETUP 98
Display Selection 98
Passwords 98
Password Entry (For Starting And Operating The Machine) 98
Changing The Operator Password 98
Password Lockout Feature 99
Job Clock 99
RPM 99
MACHINE SIGN TRANSLATIONS101
SERVICE SCHEDULE (6814569)103
MACHINE LOAD CAPACITIES (6814303)105
CARGO BOX SUPPORT (6814308)105
OPERATION INSTRUCTION (6814309)106
WARNING (6814304)107
LIFT ARM SUPPORT (6814306)108
LIFT ARM SUPPORT LOCATION (6815099)108
WARNING (6814300)109
DANGER / WARNING (6814305)109
WARNING (6814301)110
WARNING (7102877)110
WARNING (6814310)110
WARNING (6814302)110
DANGER (6814307)111
WARNING (7108176) (Remote Hydraulics Only) (Option)111
IMPORTANT (7109316) (Power Take-Off Only) (Option)111
WARNING (7107447) (Power Take-Off Only) (Option)111
SPECIFICATIONS113
WORK MACHINE SPECIFICATIONS115
Dimensional Specifications115
Performance116
Controls116
Engine116
Hydraulic System117
Electrical117
Power Take-Off (PTO) System (Option)118
Drive System118
Capacities118
Tires118
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS119
WARRANTY121

DESCRIPTION:

Bobcat Toolcat 5600 B-Series Operation & Maintenance Manual - PDF DOWNLOAD

• S/N 424711001 & Above
• S/N 424811001 & Above

SAFETY INSTRUCTIONS:

Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine - attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer

G.B 12/03/25