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Bobcat Toolcat™ 5600 B-Series Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
Bobcat Toolcat™ 5600 B-Series Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5600 B-Series Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages :122
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5600 B-Series Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
S/N 424711001 & Above S/N 424811001 & Above
FOREWORD
This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Toolcat™ Utility Work Machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR machine. If you have any questions, see your Bobcat dealer
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
- The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5600 B-Series Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS.............................................. 3 CONTENTS.............................................................. 5 FOREWORD.............................................................. 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED......................... 9 REGULAR MAINTENANCE ITEMS......................................... 9 MOTOR OIL......................................................... 9 SERIAL NUMBER LOCATIONS........................................... 10 Work Machine Serial Number.................................... 10 Engine Serial Number.......................................... 10 DELIVERY REPORT................................................... 10 MACHINE IDENTIFICATION............................................ 11 FEATURES AND ACCESSORIES.......................................... 12 Standard Items................................................ 12 Options And Field Accessories................................. 12 Attachments................................................... 12 SAFETY................................................................ 13 SAFETY INSTRUCTIONS............................................... 15 Before Operation.............................................. 15 Safe Operation Is The Operator’s Responsibility............... 16 Safe Operation Needs A Qualified Operator..................... 16 Avoid Silica Dust............................................. 17 FIRE PREVENTION................................................... 17 Maintenance................................................... 17 Operation..................................................... 17 Electrical.................................................... 17 Hydraulic System.............................................. 18 Fueling....................................................... 18 Starting...................................................... 18 Spark Arrestor Exhaust System................................. 18 Welding And Grinding.......................................... 18 Fire Extinguishers............................................ 18 MACHINE SIGNS (DECALS)............................................ 19 OPERATING INSTRUCTIONS................................................ 21 OPERATOR CONTROLS AND INSTRUMENTation............................. 25 Overview...................................................... 25 Switch Panel.................................................. 25 Display Controller Panel...................................... 26 Indicator Icons............................................... 27 WARNING and SHUTDOWN.......................................... 27 Center Console................................................ 27 TOOLCAT™ INTERLOCK CONTROL SYSTEM (Tics).......................... 28 TICS Operation................................................ 28 TRAVEL DIRECTION CONTROL LEVER.................................... 28 Operation..................................................... 28 Two-Speed Control............................................. 28 DRIVE PEDAL....................................................... 29 Operation..................................................... 29 BRAKE PEDAL....................................................... 29 Operation..................................................... 29 ENGINE SPEED CONTROL.............................................. 29 Operation..................................................... 29 PARKING BRAKE..................................................... 29 Operation..................................................... 29 STEERING.......................................................... 30 Operation..................................................... 30 Steering Mode Selection....................................... 30 WHEEL ALIGNMENT................................................... 31 Procedure..................................................... 31 STOPPING THE Work Machine......................................... 31 Procedure..................................................... 31 DIFFERENTIAL LOCK................................................. 31 Engaging the Differential Lock................................ 31 HYDRAULIC CONTROLS................................................ 32 Joystick...................................................... 32 Lift Arm Operation............................................ 32 Lift Arm Float Position....................................... 32 Tilt Operation................................................ 32 Quick Couplers................................................ 33 Relieving Hydraulic Pressure (Work Machine and Attachment).... 33 High Flow Operation (If Equipped)............................. 33 Front Auxiliary Hydraulics Operation.......................... 34 Front Auxiliary Hydraulics Continuous Operation............... 34 REAR AUXILIARY HYDRAULICS (If Equipped)........................... 35 Description................................................... 35 Quick Couplers................................................ 35 Relieving Hydraulic Pressure (Work Machine and Attachment).... 35 Operating The Rear Auxiliary Hydraulics....................... 36 POWER TAKE-OFF (PTO) (If Equipped)................................ 37 PTO Description............................................... 37 Safety Rules For PTO.......................................... 37 Connecting The PTO Motor...................................... 38 Connecting The Attachment..................................... 38 Operating The PTO............................................. 40 Disconnecting The Attachment.................................. 42 REMOTE HYDRAULICS (If Equipped)................................... 43 Description................................................... 43 Quick Couplers And Hoses...................................... 43 Operating the Remote Hydraulics............................... 45 DAILY INSPECTION.................................................. 46 Daily Inspection and Maintenance.............................. 46 GETTING READY FOR OPERATION....................................... 47 PRE STARTING PROCEDURE............................................ 48 STARTING THE ENGINE............................................... 48 Normal Starting............................................... 48 Keyless Start................................................. 48 STARTING THE ENGINE (CONT’D)...................................... 49 Cold Temperature Starting..................................... 49 Warming The Hydraulic/Hydrostatic System...................... 49 LEAVING THE WORK MACHINE.......................................... 49 Procedure..................................................... 49 MACHINE Load CAPACITIES........................................... 50 Loader Rated Operating Capacity (ROC)......................... 50 Maximum Cargo Box Load........................................ 50 Machine Rated Capacity........................................ 50 Maximum Trailer Hitch Tongue Weight........................... 50 Total Rated Capacity.......................................... 50 ATTACHMENTS AND BUCKETS........................................... 51 Choosing The Correct Bucket................................... 51 Pallet Forks.................................................. 51 Installing The Bucket or Attachment........................... 52 Removing The Bucket Or Attachment............................. 53 OPERATING PROCEDURE............................................... 54 Operating With A Loaded Bucket & Empty Cargo Box.............. 54 Operating With An Empty Bucket & Loaded Cargo Box............. 54 Filling The Bucket............................................ 55 Emptying the Bucket........................................... 55 Leveling The Ground........................................... 55 Opening The Tailgate.......................................... 56 Raising And Lowering The Cargo Box............................ 56 Hauling Loads In The Cargo Box................................ 56 Towing Equipment With The Work Machine........................ 56 WORK MODE......................................................... 57 Operation..................................................... 57 PARKING THE WORK MACHINE.......................................... 57 tOWING THE WORK MACHINE........................................... 57 TRANSPORTING THE WORK MACHINE..................................... 58 Loading Onto Transport Vehicle................................ 58 Fastening To Transport Vehicle................................ 58 PREVENTIVE MAINTENANCE................................................ 59 MAINTENANCE SAFETY................................................ 61 SERVICE SCHEDULE.................................................. 63 Chart......................................................... 63 LIFT ARM SUPPORT DEVICE........................................... 64 Installing The Lift Arm Support Device........................ 64 Removing the Lift Arm Support Device.......................... 64 CARGO BOX SUPPORT DEVICE.......................................... 65 Installing The Cargo Box Support Device....................... 65 Removing The Cargo Box Support Device......................... 65 Raising The Cargo Box When Engine Is Not Running.............. 65 OPERATOR CAB...................................................... 66 Description................................................... 66 Emergency Exit................................................ 66 CAB AIR FILTER.................................................... 67 Cleaning And Maintenance...................................... 67 Primary Filters............................................... 67 Secondary Filters............................................. 67 TOOLCAT™ INTERLOCK CONTROL SYSTEM (TICS).......................... 68 Inspecting The TICS........................................... 68 Maintaining The TICS.......................................... 68 Inspecting The Lift Arm By-Pass Control....................... 69 NEUTRAL START SYSTEM.............................................. 69 Inspecting.................................................... 69 Maintaining................................................... 69 SEAT BELT......................................................... 70 Inspection and Maintenance.................................... 70 PARKING BRAKE SYSTEM.............................................. 71 Inspecting.................................................... 71 Maintaining................................................... 71 SUPPORTING THE MACHINE ON JACKSTANDS.............................. 72 SEATS............................................................. 72 Removal....................................................... 72 Installation.................................................. 72 AIR CLEANER SERVICE............................................... 73 Replacing Filter Elements..................................... 73 FUEL SYSTEM....................................................... 74 Fuel Specifications........................................... 74 Filling The Fuel Tank......................................... 74 Fuel Filter................................................... 74 Removing Air From The Fuel System............................. 75 Filling A Portable Fuel Container............................. 76 ENGINE LUBRICATION SYSTEM......................................... 77 Checking Engine Oil........................................... 77 Replacing The Oil And Filter.................................. 77 ENGINE COOLING SYSTEM............................................. 78 Checking The Coolant Level.................................... 78 Cleaning The Cooling System................................... 79 Removing And Replacing Coolant................................ 79 ALTERNATOR BELT................................................... 80 Adjusting The Alternator Belt................................. 80 ELECTRICAL SYSTEM................................................. 81 Description................................................... 81 Fuse Location & Identification................................ 81 Using A Booster Battery (Jump Starting)....................... 82 Removing And Installing The Battery........................... 83 HYDRAULIC / HYDROSTATIC SYSTEM.................................... 84 Checking And Adding Fluid..................................... 84 Replacing Hydraulic/Hydrostatic Filters....................... 84 Replacing Hydraulic Fluid..................................... 85 Reservoir Breather............................................ 85 SPARK ARRESTOR MUFFLER............................................ 86 Maintenance................................................... 86 TIRE MAINTENANCE.................................................. 87 Wheel Nuts.................................................... 87 Tire Rotation................................................. 87 Mounting...................................................... 87 AXLE / DIFFERENTIAL (FRONT AND REAR).............................. 88 Checking And Adding Lubricant................................. 88 Replacing Lubricant........................................... 88 LUBRICATION....................................................... 89 Lubrication Locations......................................... 89 PIVOT PINS........................................................ 91 Inspection And Maintenance.................................... 91 BOB-TACH.......................................................... 91 Inspection And Maintenance.................................... 91 SYSTEM SETUP & ANALYSIS............................................... 93 DIAGNOSTICS SERVICE CODES......................................... 95 Display....................................................... 95 Number Codes List............................................. 96 DISPLAY SETUP..................................................... 98 Display Selection............................................. 98 Passwords..................................................... 98 Password Entry (For Starting And Operating The Machine)....... 98 Changing The Operator Password................................ 98 Password Lockout Feature...................................... 99 Job Clock..................................................... 99 RPM........................................................... 99 MACHINE SIGN TRANSLATIONS.............................................101 SERVICE SCHEDULE (6814569)........................................103 MACHINE LOAD CAPACITIES (6814303).................................105 CARGO BOX SUPPORT (6814308).......................................105 OPERATION INSTRUCTION (6814309)...................................106 WARNING (6814304).................................................107 LIFT ARM SUPPORT (6814306)........................................108 LIFT ARM SUPPORT LOCATION (6815099)...............................108 WARNING (6814300).................................................109 DANGER / WARNING (6814305)........................................109 WARNING (6814301).................................................110 WARNING (7102877).................................................110 WARNING (6814310).................................................110 WARNING (6814302).................................................110 DANGER (6814307)..................................................111 WARNING (7108176) (Remote Hydraulics Only) (Option)...............111 IMPORTANT (7109316) (Power Take-Off Only) (Option)................111 WARNING (7107447) (Power Take-Off Only) (Option)..................111 SPECIFICATIONS........................................................113 WORK MACHINE SPECIFICATIONS.......................................115 Dimensional Specifications....................................115 Performance...................................................116 Controls......................................................116 Engine........................................................116 Hydraulic System..............................................117 Electrical....................................................117 Power Take-Off (PTO) System (Option)..........................118 Drive System..................................................118 Capacities....................................................118 Tires.........................................................118 ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS....................119 WARRANTY..............................................................121
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