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Bobcat Toolcat™ 5600 Service Manual 6902819 (8-09) – PDF DOWNLOAD
Bobcat Toolcat™ 5600 Service Manual 6902819 (8-09) – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5600 Service Manual 6902819 (8-09) – PDF DOWNLOAD
Language : English
Pages : 643
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5600 Service Manual 6902819 (8-09) – PDF DOWNLOAD
S/N 424711001 & Above S/N 424811001 & Above
FOREWORD
This manual is for the Toolcat Utility Work Machine mechanic. It provides necessary servicing and adjustment procedures for the Toolcat Utility Work Machine and its component parts and systems. Refer to the for operating instructions, starting procedure, daily checks, etc.
SAFETY INSTRUCTIONS
Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
- The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.
- The Utility Work Machine Operator Training Course is available through your local dealer or at www.training.bobcat.com or www.bobcat.com. This course is intended to provide rules and practices of correct operation of the Utility Work Machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5600 Service Manual 6902819 (8-09) – PDF DOWNLOAD
MAINTENANCE SAFETY.............................................................................. 3 ALPHABETICAL INDEX.............................................................................. 5 CONTENTS........................................................................................ 7 FOREWORD.................................................................................... 8 SAFETY INSTRUCTIONS......................................................................... 11 FIRE PREVENTION............................................................................. 13 Maintenance............................................................................. 13 Operation............................................................................... 13 Electrical.............................................................................. 13 Hydraulic System........................................................................ 13 Fueling................................................................................. 13 Starting................................................................................ 13 Spark Arrestor Exhaust System........................................................... 13 Welding And Grinding.................................................................... 14 Fire Extinguishers...................................................................... 14 SERIAL NUMBER LOCATIONS..................................................................... 15 Work Machine Serial Number.............................................................. 15 Engine Serial Number.................................................................... 15 DELIVERY REPORT............................................................................. 16 BOBCAT UTILITY WORK MACHINE IDENTIFICATION.................................................. 17 SAFETY AND MAINTENANCE.......................................................................... 19 LIFTING AND BLOCKING THE MACHINE............................................................ 21 Procedure For Jackstand Placement On The Axle........................................... 21 Procedure For Jackstand Placement On The Frame.......................................... 22 LIFT ARM SUPPORT DEVICE..................................................................... 25 Installing The Lift Arm Support Device.................................................. 25 Removing the Lift Arm Support Device.................................................... 25 CARGO BOX SUPPORT DEVICE.................................................................... 27 Installing The Cargo Box Support Device................................................. 27 Removing the Cargo Box Support Device................................................... 27 OPERATOR CAB................................................................................ 29 Description............................................................................. 29 TRANSPORTING THE TOOLCAT.................................................................... 31 Loading Onto Transport Vehicle.......................................................... 31 Fastening To Transport Vehicle.......................................................... 31 TOWING THE Machine.......................................................................... 33 Procedure............................................................................... 33 REMOTE START................................................................................ 37 Procedure............................................................................... 37 SERVICE SCHEDULE............................................................................ 39 Chart................................................................................... 39 AIR CLEANER SERVICE......................................................................... 41 Replacing Filter Elements............................................................... 41 ENGINE COOLING SYSTEM....................................................................... 43 Checking The Coolant Level.............................................................. 43 Cleaning The Cooling System............................................................. 43 Removing & Replacing Coolant............................................................ 44 FUEL SYSTEM................................................................................. 45 Fuel Specifications..................................................................... 45 Filling The Fuel Tank................................................................... 45 Fuel Filter............................................................................. 45 Removing Air From The Fuel System....................................................... 46 ENGINE LUBRICATION SYSTEM................................................................... 47 Checking Engine Oil..................................................................... 47 Oil Chart............................................................................... 47 Replacing The Oil And Filter............................................................ 48 HYDRAULIC / HYDROSTATIC SYSTEM.............................................................. 49 Checking And Adding Fluid............................................................... 49 Replacing Hydraulic/Hydrostatic Filter.................................................. 49 Replacing Hydraulic Fluid............................................................... 50 Hydraulic Fluid Chart................................................................... 50 Reservoir Breather...................................................................... 50 AXLE/DIFFERENTIAL (FRONT & REAR)............................................................ 51 Checking And Adding Lubricant........................................................... 51 Replacing Lubricant..................................................................... 51 BOB-TACH.................................................................................... 53 Inspection And Maintenance.............................................................. 53 LUBRICATION................................................................................. 55 Lubrication Locations................................................................... 55 TIRE MAINTENANCE............................................................................ 57 Wheel Nuts.............................................................................. 57 Tire Rotation........................................................................... 57 Mounting................................................................................ 57 SPARK ARRESTOR MUFFLER...................................................................... 59 Maintenance............................................................................. 59 HYDRAULIC SYSTEM................................................................................ 61 HYDRAULIC / HYDROSTATIC SCHEMATICS.......................................................... 65 HYDRAULIC SYSTEM INFORMATION................................................................ 69 Glossary................................................................................ 69 Tighten Procedures...................................................................... 73 Troubleshooting Chart................................................................... 74 CYLINDER (LIFT)............................................................................. 75 Checking................................................................................ 75 Removal And Installation................................................................ 76 Identification.......................................................................... 78 Disassembly............................................................................. 79 Assembly................................................................................ 80 CYLINDER (TILT)............................................................................. 83 Checking................................................................................ 83 Removal And Installation................................................................ 84 Identification.......................................................................... 86 Disassembly............................................................................. 87 Assembly................................................................................ 88 CYLINDER (CARGO BOX)........................................................................ 91 Checking (Left Side Cylinder)........................................................... 91 Checking (Right Side Cylinder).......................................................... 92 Removal And Installation................................................................ 93 Identification.......................................................................... 94 Disassembly............................................................................. 95 Assembly................................................................................ 96 MAIN RELIEF VALVE........................................................................... 99 Auxiliary Main Relief Valve Checking.................................................... 99 Auxiliary Main Relief Valve Removal And Installation....................................100 Lift, Tilt And Cargo Box Main Relief Valve Checking.....................................101 Lift, Tilt And Cargo Box Main Relief Valve Removal And Installation.....................102 PORT RELIEFS................................................................................103 Checking The Port Relief Valve (Lift)...................................................103 Checking The Port Relief Valves (Tilt)..................................................104 CONTROL VALVE...............................................................................107 Removal And Installation................................................................107 Identification Chart....................................................................110 Main Relief Valve Removal And Installation..............................................111 Lift Section Disassembly And Assembly...................................................111 Tilt Section Disassembly And Assembly...................................................114 Box Section Disassembly And Assembly....................................................116 High Flow Section Main Relief Valve Disassembly And Assembly............................118 High Flow Manual Override Button........................................................119 High Flow Solenoid Removal And Installation.............................................119 Auxiliary Section Disassembly And Assembly..............................................120 Load Check Valve Removal And Installation...............................................123 Control Valve Disassembly And Assembly..................................................125 STEERING SELECTOR VALVE.....................................................................127 Removal And Installation................................................................127 Disassembly and Assembly................................................................129 POWER STEERING PUMP.........................................................................131 Removal and Installation................................................................131 Disassembly and Assembly................................................................132 PILOT VALVE.................................................................................137 Removal And Installation................................................................137 Disassembly And Assembly................................................................139 LIFT ARM BYPASS CONTROL VALVE...............................................................141 Inspecting..............................................................................141 Removal And Installation................................................................141 Disassembly And Assembly................................................................142 HYDRAULIC PUMP..............................................................................143 Checking The Auxiliary Section Of The Hydraulic Pump....................................143 Checking the Lift, Tilt And Cargo Box Section Of The Hydraulic Pump.....................145 Checking The Steering And Cooling Fan Section Of The Hydraulic Pump.....................147 Removal And Installation................................................................148 Load Sense Disassembly And Assembly.....................................................151 Disassembly And Assembly................................................................152 HYDRAULIC/HYDROSTATIC FILTER................................................................157 Housing Removal and Installation........................................................157 CONTROL LEVER (JOYSTICK)....................................................................159 Joystick Handle Removal And Installation................................................159 Joystick Removal And Installation.......................................................162 Joystick Disassembly and Assembly.......................................................164 HYDRAULIC FLUID RESERVOIR...................................................................167 Removal and Installation................................................................167 AUXILIARY HYDRAULIC COUPLER BLOCK...........................................................169 Removal And Installation (Front)........................................................169 Removal And Installation (Rear).........................................................169 Disassembly And Assembly................................................................170 REMOTE HYDRAULICS DIVERTER VALVE............................................................173 Removal And Installation................................................................173 Disassembly And Assembly................................................................174 PTO HYDRAULIC MOTOR.........................................................................175 Removal And Installation................................................................175 Parts Identification....................................................................177 Disassembly.............................................................................178 Inspection..............................................................................180 Assembly................................................................................180 REAR AUXILIARY DIVERTER VALVE...............................................................185 Removal And Installation................................................................185 Disassembly And Assembly................................................................188 HYDROSTATIC SYSTEM..............................................................................197 HYDROSTATIC SYSTEM INFORMATION..............................................................199 Troubleshooting Chart...................................................................199 Replenishing Valve Function.............................................................200 HYDROSTATIC MOTOR...........................................................................201 Removal And Installation (Front Axle)...................................................201 Removal And Installation (Rear Axle)....................................................203 Disassembly.............................................................................205 Assembly................................................................................212 CHARGE PRESSURE.............................................................................217 Checking Charge Pressure................................................................217 HYDROSTATIC PUMP............................................................................219 Removal and Installation................................................................219 Directional Control Valve Removal and Installation......................................221 PWM Control Valve Removal and Installation..............................................222 Replenishing/High Pressure Relief Valve.................................................223 Charge Relief Valve.....................................................................223 Disassembly.............................................................................224 Inspection..............................................................................232 Assembly................................................................................234 Hydrostatic Pump Start-Up...............................................................243 Neutral Adjustment......................................................................244 DRIVE BELT..................................................................................249 Shield Removal And Installation.........................................................249 Adjusting...............................................................................250 Drive Belt Replacement..................................................................251 Tensioner Pulley Removal And Installation...............................................252 Tensioner Pulley Parts Identification...................................................253 Tensioner Pulley Disassembly............................................................254 Tensioner Pulley Assembly...............................................................255 OIL COOLER..................................................................................257 Removal And Installation................................................................257 DRIVE SYSTEM....................................................................................261 BRAKE.......................................................................................263 Disassembly & Assembly (Front Axle).....................................................263 Disassembly & Assembly (Rear Axle)......................................................264 AXLE........................................................................................265 Front Axle Brush Guard Removal And Installation.........................................265 Front Axle Removal And Installation.....................................................266 Rear Axle Removal And Installation......................................................270 Disconnecting The Axle Housings.........................................................274 Primary Housing Disassembly.............................................................277 Steering Cylinder Disassembly...........................................................279 Brake Disassembly.......................................................................282 Secondary Housing And Differential Lock Disassembly.....................................284 Secondary Housing And Differential Lock Assembly........................................286 Steering Cylinder Assembly..............................................................287 Primary Housing Assembly................................................................290 Brake Assembly..........................................................................291 Connecting The Axle Housings............................................................293 AXLE HUB WITH AXLE SHAFT....................................................................295 Removal And Installation (Without Wheel Position Sensor)................................295 Removal (With Wheel Position Sensor)....................................................298 Inspection..............................................................................300 Installation (With Wheel Position Sensor)...............................................302 AXLE HUB WITHOUT AXLE SHAFT.................................................................305 Removal And Installation (Without Wheel Position Sensor)................................305 Removal (With Wheel Position Sensor)....................................................309 Bearing Pivot Inspection................................................................312 Installation (With Wheel Position Sensor)...............................................314 Disassembly.............................................................................318 Axle Hub Inspection.....................................................................319 Assembly................................................................................320 Torque Check Procedure..................................................................323 TIE ROD.....................................................................................325 Removal And Installation (Front Axle)...................................................325 Removal And Installation (Rear Axle)....................................................327 Adjusting...............................................................................329 AXLE SHAFT..................................................................................331 Removal and Installation................................................................331 MAIN FRAME......................................................................................333 OPERATOR CAB................................................................................335 Removal And Installation................................................................335 OPERATOR SEAT...............................................................................341 Removal And Installation................................................................341 Seat Belt Removal And Installation......................................................342 Seat Pan Removal And Installation.......................................................343 Slide Rail Removal And Installation.....................................................343 Cushion Removal And Installation........................................................344 Back Removal And Installation...........................................................344 Arm Rest Bracket Removal And Installation...............................................345 Arm Rest Removal And Installation.......................................................345 Shock Removal And Installation..........................................................346 PASSENGER SEAT..............................................................................347 Removal And Installation................................................................347 Seat Belt Removal And Installation......................................................347 Seat Pan Removal And Installation.......................................................348 Arm Rest Removal And Installation.......................................................349 BOB-TACH....................................................................................351 Removal and Installation................................................................351 Bob-Tach Lever and Wedge................................................................352 LIFT ARM....................................................................................353 Removal and Installation................................................................353 CARGO BOX...................................................................................355 Removal and Installation................................................................355 STEERING COLUMN.............................................................................357 Removal And Installation................................................................357 FUEL TANK...................................................................................359 Main Tank Removal and Installation......................................................359 Auxiliary Tank Removal and Installation.................................................362 TRAVEL AND BRAKE PEDALS.....................................................................363 Removal And Installation................................................................363 Travel Speed Pedal Disassembly and Assembly.............................................364 SHOCKS......................................................................................365 Removal And Installation................................................................365 TRAILING ARMS...............................................................................367 Removal And Installation (Upper Arm)....................................................367 Removal And Installation (Lower Arm)....................................................368 LEAF SPRINGS................................................................................369 Removal And Installation (Left Side)....................................................369 Removal and Installation (Right Side)...................................................371 HITCH.......................................................................................373 Removal And Installation................................................................373 FLOOR CONSOLE...............................................................................375 Removal And Installation................................................................375 CENTER CONSOLE..............................................................................377 Removal And Installation................................................................377 FENDER (FRONT LEFT).........................................................................379 Removal And Installation................................................................379 FENDER (FRONT RIGHT)........................................................................381 Removal And Installation................................................................381 FENDER (REAR LEFT)..........................................................................383 Removal And Installation................................................................383 FENDER (REAR RIGHT).........................................................................385 Removal And Installation................................................................385 ELECTRICAL SYSTEM & ANALYSIS....................................................................387 ELECTRICAL SCHEMATICS.......................................................................389 ELECTRICAL SYSTEM INFORMATION...............................................................392 Troubleshooting Chart...................................................................394 Description.............................................................................395 Fuse Location...........................................................................395 Solenoid Test...........................................................................397 BATTERY.....................................................................................398 Removal And Installation................................................................398 Servicing...............................................................................399 Using A Booster Battery (Jump Starting).................................................400 ALTERNATOR (90 AMP).........................................................................402 Adjusting The Alternator Belt...........................................................402 Alternator Identification...............................................................403 Charging System Check...................................................................404 Alternator Voltage Test.................................................................405 Low Voltage Test........................................................................406 High Voltage Test.......................................................................406 Removal And Installation................................................................407 Rectifier Continuity (Diode) Test.......................................................409 Alternator Regulator Test...............................................................410 Disassembly.............................................................................411 Stator Continuity Test..................................................................411 Stator Ground Test......................................................................412 Rotor Continuity Test...................................................................412 Rotor Ground Test.......................................................................412 Assembly................................................................................412 STARTER.....................................................................................414 Checking................................................................................414 Removal And Installation................................................................415 Parts Identification....................................................................416 Disassembly and Assembly................................................................417 Inspection And Repair...................................................................420 No Load Test............................................................................422 INSTRUMENT PANEL............................................................................424 Display Controller Panel................................................................424 Switch Panel............................................................................425 Center Console..........................................................................426 Display Controller Panel Removal And Installation.......................................427 Light Bulb Removal And Installation.....................................................427 LIGHTS......................................................................................428 Front Removal And Installation..........................................................428 DISPLAY CONTROLLER..........................................................................430 Identification Chart....................................................................430 Removal And Installation................................................................431 DRIVE CONTROLLER............................................................................432 Identification Chart....................................................................432 Removal And Installation................................................................433 DIAGNOSTICS SERVICE CODES...................................................................434 Display.................................................................................434 Number Codes List.......................................................................435 TICS SYSTEM.................................................................................438 Inspecting the TICS System (Engine STOPPED - Key ON)....................................438 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....438 Inspecting The Arm Rest Sensor (Engine RUNNING).........................................438 Inspecting The Traction Lock (Engine RUNNING)...........................................438 Inspecting The Lift Arm Bypass Control..................................................438 ARM REST SENSOR.............................................................................440 Removal And Installation................................................................440 WHEEL SPEED SENSOR..........................................................................442 Removal and Installation (Front Axle)...................................................442 Removal and Installation (Rear Axle)....................................................444 WHEEL POSITION SENSOR.......................................................................446 Removal and Installation (Front Axle)...................................................446 Removal and Installation (Rear Axle)....................................................451 CALIBRATION.................................................................................456 Travel Pedal............................................................................456 Brake Pedal.............................................................................456 Pump....................................................................................457 Wheel Alignment Calibration.............................................................458 SERVICE PC (LAPTOP COMPUTER)................................................................460 Connecting The Service PC To Remote Start Tool..........................................460 TRAVEL DIRECTION CONTROL LEVER..............................................................462 Removal And Installation................................................................462 RPM SENSOR..................................................................................464 Adjustment..............................................................................464 ENGINE SERVICE..................................................................................466 TROUBLESHOOTING.............................................................................468 Chart...................................................................................468 ENGINE SPEED CONTROL........................................................................470 Removal And Installation................................................................470 MUFFLER.....................................................................................472 Removal and Installation................................................................472 AIR CLEANER.................................................................................474 Removal and Installation................................................................474 RADIATOR....................................................................................476 Removal And Installation................................................................476 COOLING FAN.................................................................................480 Removal And Installation................................................................480 Proportional Valve Disassembly and Assembly.............................................483 ENGINE COMPONENTS AND TESTING...............................................................486 Compression Checking....................................................................486 Glow Plugs Checking.....................................................................487 Glow Plugs Removal And Installation.....................................................488 Fuel Shut-Off Solenoid, Checking........................................................489 Fuel Shut-Off Solenoid Removal And Installation.........................................489 Fuel Injection Pump Removal And Installation............................................490 Timing The Injection Pump...............................................................493 Fuel Injector Removal And Installation..................................................495 Checking Nozzle Injection Pressure......................................................496 Nozzle Spraying Condition...............................................................497 Valve Seat Tightness....................................................................497 Valve Clearance Adjustment..............................................................498 Valve Timing, Checking..................................................................499 ENGINE......................................................................................500 Removal And Installation................................................................500 Engine Mount Replacement................................................................511 FLYWHEEL AND HOUSING........................................................................512 Flywheel Removal And Installation.......................................................512 Ring Gear Removal And Installation......................................................512 Housing Removal And Installation........................................................513 RECONDITIONING THE ENGINE-V2203-M-DI AND V2003-M-DI-T (TURBO)...............................514 Cylinder Head Removal And Installation..................................................514 Cylinder Head Disassembly And Assembly..................................................517 Cylinder Head Servicing.................................................................518 Cylinder Head Top Clearance.............................................................518 Valve Guide Checking....................................................................519 Reconditioning The Valve And Valve Seat.................................................521 Valve Spring............................................................................522 Rocker Arm And Shaft Checking...........................................................523 Timing Gearcase Cover Removal And Installation..........................................523 Idler Gear And Camshaft Removal And Installation........................................526 Camshaft Servicing......................................................................527 Idler Gear And Shaft Servicing..........................................................528 Timing Gears Checking Backlash..........................................................529 Fuel Camshaft Removal And Installation..................................................529 Fuel Camshaft Governor..................................................................530 Crankshaft Gear Removal And Installation................................................530 Oil Pump Removal And Installation.......................................................531 Oil Pump Service........................................................................531 Checking Engine Oil Pressure............................................................532 Valve Tappets...........................................................................533 Piston And Connecting Rod Removal And Installation......................................533 Piston And Connecting Rod Servicing.....................................................535 Connecting Rod Alignment................................................................538 Crankshaft And Bearings Removal And Installation........................................538 Crankshaft And Bearings, Servicing......................................................540 Cylinder Bore, Checking.................................................................544 Water Pump Removal And Installation.....................................................545 Water Pump Disassembly And Assembly.....................................................545 TURBOCHARGER................................................................................546 Checking................................................................................546 Description.............................................................................546 Removal And Installation................................................................547 HEATING, VENTILATION, AIR CONDITIONING..........................................................550 AIR CONDITIONING SYSTEM FLOW................................................................553 Principals..............................................................................553 Chart...................................................................................554 COMPONENTS..................................................................................556 Identification..........................................................................556 SAFETY......................................................................................560 Safety Equipment........................................................................560 REGULAR MAINTENANCE.........................................................................562 Filter Elements Removal And Installation................................................562 Cleaning The Condenser..................................................................563 GENERAL AIR CONDITIONING SERVICE GUIDELINES.................................................564 Compressor Oil..........................................................................564 Compressor Oil Check....................................................................565 Component Replacement And Refrigeration Leaks...........................................566 SYSTEM TROUBLESHOOTING......................................................................568 Checking A/C Performance................................................................568 Gauge Pressure Related Troubleshooting..................................................570 Troubleshooting Tree....................................................................572 TEMPERATURE / PRESSURE......................................................................576 Chart...................................................................................576 AIR CONDITIONING SERVICE....................................................................578 Chart...................................................................................578 SYSTEM CHARGING AND RECLAMATION.............................................................580 Reclamation Procedure...................................................................580 Charging Procedure With A Manifold Gauge Set............................................583 COMPRESSOR..................................................................................586 Removal And Installation................................................................586 Compressor Clutch Disassembly...........................................................587 CONDENSER...................................................................................592 Removal And Installation................................................................592 RECEIVER/DRIER..............................................................................594 Removal And Installation................................................................594 Pressure Switch Removal And Installation................................................594 Pressure Relief Valve Removal And Installation..........................................595 EVAPORATOR/HEATER UNIT......................................................................596 Removal And Installation................................................................596 THERMOSTAT..................................................................................598 Removal And Installation................................................................598 EXPANSION VALVE.............................................................................600 Removal And Installation................................................................600 HEATER/AC FAN...............................................................................602 Removal And Installation................................................................602 HEATER VALVE................................................................................604 Removal And Installation................................................................604 Disassembly And Assembly................................................................604 SPECIFICATIONS..................................................................................606 UTILITY WORK MACHINE SPECIFICATIONS.........................................................608 Dimensional Specifications..............................................................608 Performance.............................................................................609 Controls................................................................................609 Engine..................................................................................609 Hydraulic System........................................................................610 Electrical..............................................................................610 Drive System............................................................................611 Capacities..............................................................................611 Tires...................................................................................611 ENGINE SPECIFICATIONS-KUBOTA V2203-M-DI.....................................................612 Fuel Injection Nozzles..................................................................612 Fuel Injection Pump.....................................................................612 Cylinder Head...........................................................................612 Valves..................................................................................612 Valve Springs...........................................................................613 Valve Timing............................................................................613 Rocker Arms.............................................................................613 Camshaft................................................................................613 Tappet..................................................................................613 Cylinders...............................................................................614 Piston Rings............................................................................614 Pistons.................................................................................614 Connecting Rod..........................................................................614 Oil Pump................................................................................614 Crankshaft..............................................................................615 Timing Gear.............................................................................615 Thermostat..............................................................................615 ENGINE SPECIFICATIONS - KUBOTA V2003-M-DI-T (TURBO).........................................616 Fuel Injection Nozzles..................................................................616 Fuel Injection Pump.....................................................................616 Cylinder Head...........................................................................616 Valves..................................................................................616 Valve Springs...........................................................................617 Valve Timing............................................................................617 Rocker Arms.............................................................................617 Camshaft................................................................................617 Tappet..................................................................................617 Cylinder Liner..........................................................................618 Piston Rings............................................................................618 Pistons.................................................................................618 Connecting Rod..........................................................................618 Oil Pump................................................................................618 Crankshaft..............................................................................619 Timing Gear.............................................................................619 Thermostat..............................................................................619 TORQUE SPECIFICATIONS FOR BOLTS.............................................................620 Torque For General SAE Bolts............................................................620 Torque For General Metric Bolts.........................................................621 Torque For Kubota Metric Bolts..........................................................621 HYDRAULIC CONNECTION SPECIFICATIONS.........................................................622 O-ring Face Seal Connection.............................................................622 Straight Thread O-ring Fitting..........................................................623 Tubelines And Hoses.....................................................................623 Flare Fitting...........................................................................623 O-ring Flare Fitting....................................................................624 Port Seal Fitting.......................................................................626 Quick-Lok™ Fitting......................................................................627 HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS..................................................628 Specifications..........................................................................628 CONVERSIONS.................................................................................630 Decimal And Millimeter Equivalents......................................................630 U.S. To Metric Conversion...............................................................631 SERVICE MANUAL REVISION.........................................................................632 Revision No: 5600 - 1.......................................................................632 Revision No: 5600 - 2.......................................................................634 Revision No: 5600 - 3.......................................................................636 Revision No: 5600 - 4.......................................................................638 Revision No: 5600 - 5.......................................................................640 Revision No: 5600 - 6.......................................................................642
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