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Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages :140
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
S/N A00211001 & Above
S/N A00311001 & Above
FOREWORD
This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR MACHINE. If you have any questions, see your Bobcat dealer.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
- The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS....................................................... 3 CONTENTS....................................................................... 5 FOREWORD....................................................................... 7 BOBCAT COMANY IS IS0 9001:2000 CERTIFIED................................... 9 REGULAR MAINTENANCE ITEMS.................................................. 9 SERIAL NUMBER LOCATIONS.................................................... 10 Utility Work Machine Serial Number..................................... 10 Engine Serial Number................................................... 10 DELIVERY REPORT............................................................ 10 UTILITY WORK MACHINE IDENTIFICATION........................................ 11 FEATURES, ACCESSORIES AND ATTACHMENTS...................................... 12 Standard Items......................................................... 12 Options And Field Accessories.......................................... 12 Buckets Available...................................................... 12 Attachments............................................................ 12 SAFETY TRAINING & RESOURCES.................................................... 13 SAFETY INSTRUCTIONS........................................................ 15 Before Operation....................................................... 15 Safe Operation Is The Operator’s Responsibility........................ 16 Safe Operation Needs A Qualified Operator.............................. 16 Avoid Silica Dust...................................................... 17 FIRE PREVENTION............................................................ 17 Maintenance............................................................ 17 Operation.............................................................. 17 Electrical............................................................. 17 Hydraulic System....................................................... 18 Fueling................................................................ 18 Starting............................................................... 18 Spark Arrestor Exhaust System.......................................... 18 Welding And Grinding................................................... 18 Fire Extinguishers..................................................... 18 MACHINE SIGNS (DECALS)..................................................... 19 PUBLICATIONS AND TRAINING RESOURCES........................................ 21 OPERATING INSTRUCTIONS......................................................... 23 OPERATOR CONTROLS AND INSTRUMENT PANELS.................................... 27 Overview............................................................... 27 Switch Panel........................................................... 27 Display Controller Panel............................................... 28 Indicator Icons........................................................ 29 Floor Console.......................................................... 30 Center Console......................................................... 30 TOOLCAT INTERLOCK CONTROL SYSTEM (Tics).................................... 31 TICS And Arm Rest Operation............................................ 31 LIFT ARM BY-PASS CONTROL................................................... 31 Operation.............................................................. 31 ENGINE SPEED CONTROL....................................................... 32 Operation.............................................................. 32 PARKING BRAKE.............................................................. 32 Operation.............................................................. 32 STEERING MODE SELECTION.................................................... 33 Operation.............................................................. 33 TRAVEL DIRECTION CONTROL LEVER............................................. 34 Operation.............................................................. 34 Two-Speed Control...................................................... 34 DRIVE PEDAL................................................................ 34 Operation.............................................................. 34 BRAKE PEDAL................................................................ 34 Operation.............................................................. 34 STOPPING THE UTILITY WORK MACHINE.......................................... 34 Procedure.............................................................. 34 WHEEL ALIGNMENT............................................................ 35 Procedure.............................................................. 35 DIFFERENTIAL LOCK.......................................................... 35 Engaging............................................................... 35 HYDRAULIC CONTROLS......................................................... 36 Description............................................................ 36 Lift Arm Operation..................................................... 36 Lift Arm Float Position................................................ 36 Tilt Operation......................................................... 36 Front Auxiliary Hydraulics Operation................................... 37 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................. 37 Quick Couplers......................................................... 37 Relieve Hydraulic Pressure (Utility Work Machine and Attachment)....... 38 High Flow Hydraulics Operation (If Equipped)........................... 38 REAR AUXILIARY HYDRAULICS (If Equipped).................................... 39 Description............................................................ 39 Rear Auxiliary Hydraulics Operation.................................... 39 Rear Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................. 40 Quick Couplers......................................................... 40 Relieve Hydraulic Pressure (Utility Work Machine and Attachment)....... 40 POWER TAKE-OFF (PTO) (If Equipped)......................................... 41 Description............................................................ 41 Safety Rules For PTO................................................... 41 Connecting The Motor................................................... 42 Connecting The Attachment.............................................. 42 Operation.............................................................. 44 Disconnecting The Attachment........................................... 46 REMOTE HYDRAULICS (If Equipped)............................................ 47 Description............................................................ 47 Remote Hydraulics Operation............................................ 47 Function Chart [Figure OI-43] and [Figure OI-44]....................... 47 Quick Couplers And Hoses............................................... 48 DAILY INSPECTION........................................................... 49 Daily Inspection and Maintenance....................................... 50 PRE-STARTING PROCEDURE..................................................... 51 Entering The Utility Work Machine...................................... 51 Seat And Steering Wheel Adjustment..................................... 51 Seat Belt Adjustment And Arm Rest...................................... 52 STARTING THE ENGINE........................................................ 53 Key Switch............................................................. 53 Keyless................................................................ 54 Cold Temperature Starting.............................................. 54 Warming The Hydraulic / Hydrostatic System............................. 54 MONITORING THE DISPLAY PANEL............................................... 55 Key Switch And Keyless................................................. 55 Warning And Shutdown................................................... 55 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE................... 56 Procedure.............................................................. 56 Emergency Exit......................................................... 56 MACHINE Load CAPACITIES.................................................... 57 Loader Rated Operating Capacity (ROC).................................. 57 Maximum Cargo Box Load................................................. 57 Machine Rated Capacity................................................. 57 Maximum Trailer Hitch Tongue Weight.................................... 57 Total Rated Capacity................................................... 57 ATTACHMENTS................................................................ 58 Choosing The Correct Bucket............................................ 58 Pallet Fork............................................................ 58 Installing And Removing The Attachment................................. 59 OPERATING PROCEDURE........................................................ 61 Inspect The Work Area.................................................. 61 Operating With A Full Bucket & Empty Cargo Box......................... 61 Operating With An Empty Bucket & Loaded Cargo Box...................... 61 Filling And Emptying The Bucket........................................ 62 Leveling The Ground Using Float........................................ 63 Backfilling............................................................ 63 Work Mode Operation.................................................... 63 Opening And Closing The Tailgate....................................... 64 Raising And Lowering The Cargo Box..................................... 64 Hauling Loads In The Cargo Box......................................... 64 Towing Equipment With The Utility Work Machine......................... 64 TOWING THE UTILITY WORK MACHINE............................................ 64 Procedure.............................................................. 64 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER......................... 65 Loading And Unloading.................................................. 65 Fastening.............................................................. 65 PREVENTIVE MAINTENANCE......................................................... 67 MAINTENANCE SAFETY......................................................... 71 SERVICE SCHEDULE........................................................... 73 Chart.................................................................. 73 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS).................................... 74 Inspecting The TICS.................................................... 74 Maintaining The TICS................................................... 74 Inspecting The Lift Arm By-Pass Control................................ 75 SEAT BELT.................................................................. 76 Inspection and Maintenance............................................. 76 NEUTRAL START SYSTEM....................................................... 77 Inspection And Maintenance............................................. 77 LIFT ARM SUPPORT DEVICE.................................................... 78 Installing............................................................. 78 Removing............................................................... 78 CARGO BOX SUPPORT DEVICE................................................... 79 Installing............................................................. 79 Removing............................................................... 79 Raising The Cargo Box When Engine Is Not Running....................... 79 PARKING BRAKE SYSTEM....................................................... 80 Inspection And Maintenance............................................. 80 OPERATOR CAB............................................................... 81 Description............................................................ 81 HEATING AND AIR CONDITIONING............................................... 81 Cleaning and Maintenance............................................... 81 Filters................................................................ 81 Evaporator Coil........................................................ 81 Air Conditioning Lubrication........................................... 81 Troubleshooting........................................................ 81 CAB AIR FILTER............................................................. 82 Cleaning And Maintenance............................................... 82 Fresh Air Filter....................................................... 82 Recirculating Air Filter............................................... 82 AIR CLEANER SERVICE........................................................ 83 Replacing Filter Elements.............................................. 83 SEATS...................................................................... 84 Removal................................................................ 84 Installation........................................................... 84 FUEL SYSTEM................................................................ 85 Fuel Specifications.................................................... 85 Filling The Fuel Tank.................................................. 85 Fuel Filter............................................................ 85 Removing Air From The Fuel System...................................... 86 Filling A Portable Fuel Container...................................... 87 ENGINE LUBRICATION SYSTEM.................................................. 88 Checking And Adding Engine Oil......................................... 88 Engine Oil Chart....................................................... 88 Removing And Replacing Oil And Filter.................................. 88 ENGINE COOLING SYSTEM...................................................... 89 Checking............................................................... 89 Cleaning............................................................... 90 Removing And Replacing Coolant......................................... 91 ELECTRICAL SYSTEM.......................................................... 92 Description............................................................ 92 Fuse And Relay Location / Identification............................... 92 Battery And Battery Terminal Maintenance............................... 93 Using A Booster Battery (Jump Starting)................................ 93 Removing And Installing Battery........................................ 95 HYDRAULIC / HYDROSTATIC SYSTEM............................................. 96 Checking And Adding Fluid.............................................. 96 Hydraulic / Hydrostatic Fluid Chart.................................... 96 Removing And Replacing Hydraulic/Hydrostatic And Case Drain Filters.... 96 Removing And Replacing Hydraulic Fluid................................. 97 Breather Cap........................................................... 97 SPARK ARRESTOR MUFFLER..................................................... 98 Cleaning Procedure..................................................... 98 SUPPORTING THE MACHINE ON JACKSTANDS....................................... 99 Procedure.............................................................. 99 TIRE MAINTENANCE...........................................................100 Wheel Nuts.............................................................100 Rotating...............................................................100 Mounting...............................................................100 AXLE / DIFFERENTIAL (FRONT AND REAR).......................................101 Checking And Adding Lubricant..........................................101 Removing And Replacing Lubricant.......................................101 ALTERNATOR BELT............................................................102 Belt Adjustment........................................................102 Belt Replacement.......................................................102 AIR CONDITIONER BELT.......................................................103 Belt Adjustment........................................................103 Belt Replacement.......................................................103 DRIVE BELT.................................................................104 Belt Adjustment........................................................104 Drive Belt Replacement.................................................105 LUBRICATING THE UTILITY WORK MACHINE.......................................106 Lubrication Locations..................................................106 PIVOT PINS.................................................................108 Inspection And Maintenance.............................................108 BOB-TACH...................................................................109 Inspection And Maintenance.............................................109 MACHINE STORAGE AND RETURN TO SERVICE......................................110 Storage................................................................110 Return To Service......................................................110 SYSTEM SETUP & ANALYSIS........................................................111 DIAGNOSTIC SERVICE CODES...................................................113 Viewing Service Codes..................................................113 Service Codes List.....................................................114 DISPLAY CONTROLLER PANEL SETUP.............................................116 Display Selection......................................................116 Passwords..............................................................116 Password Entry (For Starting And Operating The Machine)................116 Changing The Operator Password.........................................116 Password Lockout Feature...............................................117 Job Clock..............................................................117 RPM....................................................................117 MACHINE SIGN TRANSLATIONS......................................................119 SERVICE SCHEDULE (7120002).................................................121 MACHINE LOAD CAPACITIES (6814303)..........................................123 CARGO BOX SUPPORT (6814308)................................................123 OPERATION INSTRUCTION (6814309)............................................124 DANGER / WARNING (6814305).................................................124 WARNING (7114129)..........................................................125 WARNING (6814300)..........................................................125 LIFT ARM SUPPORT (6814306).................................................126 LIFT ARM SUPPORT LOCATION (6815099)........................................126 WARNING (6814301)..........................................................127 WARNING (7102877)..........................................................127 WARNING (6814310)..........................................................127 WARNING (6814302)..........................................................127 DANGER (6814307)...........................................................128 WARNING (7108176) (Remote Hydraulics Only) (Option)........................128 IMPORTANT (7109316) (Power Take-Off Only) (Option).........................128 WARNING (7107447) (Power Take-Off Only) (Option)...........................128 SPECIFICATIONS.................................................................129 TOOLCAT 5600 UTILITY WORK MACHINE SPECIFICATIONS...........................131 Dimensions.............................................................131 Performance............................................................132 Controls...............................................................132 Engine.................................................................132 Hydraulic System.......................................................133 Electrical.............................................................133 Power Take-Off (PTO) System (Option)...................................134 Drive System...........................................................134 Capacities.............................................................134 Tires..................................................................134 WARRANTY.......................................................................135 ALPHABETICAL INDEX.............................................................139
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