Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual - PDF DOWNLOAD

Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual - PDF DOWNLOAD

Language : English
Pages : 190
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual - PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Work Machine Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
UTILITY WORK MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 13
Attachments 13
Implements 13
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Use Safety Rules 19
Avoid Silica Dust 19
Safety Rules For Power Take-Off (PTO) Driven Implements 20
FIRE PREVENTION 20
Maintenance 20
Operation 20
Electrical 20
Hydraulic System 21
Fueling 21
Starting 21
Spark Arrestor Exhaust System 21
Welding And Grinding 21
Fire Extinguishers 21
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
OPERATOR CONTROLS AND INSTRUMENT PANELS 29
Overview 29
Switch Panel 29
Control Panel 30
Indicator Icons 31
Floor Console 31
Center Console 32
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) 33
TICS And Arm Rest Operation 33
ENGINE SPEED CONTROL 33
Operation 33
PARKING BRAKE 34
Operation 34
BACK-UP ALARM SYSTEM (IF EQUIPPED) 35
Description 35
Operation 35
STEERING MODE SELECTION 36
Operation 36
TRAVEL DIRECTION CONTROL LEVER 37
Operation 37
Two-Speed Control 37
DRIVE PEDAL 37
Operation 37
BRAKE PEDAL 37
Operation 37
STOPPING THE UTILITY WORK MACHINE 38
Procedure 38
WHEEL ALIGNMENT 38
Procedure 38
LIFT ARM BYPASS 39
Operation 39
HYDRAULIC CONTROLS 40
Description 40
Lift Arm Operation 40
Lift Arm Float Position 40
Tilt Operation 40
Front Auxiliary Hydraulics Operation 41
Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 41
Quick Couplers 41
Relieve Hydraulic Pressure (Utility Work Machine And Attachment) 42
High-Flow Hydraulics Operation (If Equipped) 42
REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) 43
Description 43
Quick Couplers And Hoses 43
Operating The Remote Hydraulics 45
Relieve Hydraulic Pressure (Utility Work Machine And Implement) 46
ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED) 46
Description 46
RECIEVER HITCH 47
Description 47
Adjusting Length 47
THREE-POINT HITCH (IF EQUIPPED) 48
Description 48
Raising 48
Lowering 48
Operation 49
POWER TAKE-OFF (PTO) (OPTIONAL) 50
Description 50
Engaging PTO 51
Disengaging PTO 51
DAILY INSPECTION 52
Daily Inspection And Maintenance 52
PRE-STARTING PROCEDURE 54
Entering The Utility Work Machine 54
Seat And Steering Wheel Adjustment 54
Seat Belt Adjustment And Arm Rest 55
STARTING THE ENGINE 55
Key Switch 55
Keyless 56
Cold Temperature Starting 56
Warming The Hydraulic / Hydrostatic System 56
MONITORING THE CONTROL PANEL 57
Key Switch And Keyless 57
Warning And Shutdown 57
STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE 58
Procedure 58
Emergency Exit (When Equipped With Cab) 58
ATTACHMENTS 59
Choosing The Correct Bucket 59
Pallet Fork 59
Installing And Removing The Attachment (Hand Lever Bob-Tach) 60
Installing And Removing The Attachment (Power Bob-Tach) 62
IMPLEMENT 65
Choosing The Correct Implement 65
Installing And Removing Pull Type Implements 66
Installing And Removing Three-Point Hitch Mounted Implements 70
Lifting Link Adjustment 75
Top Link Adjustment 75
Sway Bar Adjustment 76
POWER TAKE-OFF (PTO) (IF EQUIPPED) 77
Installing And Removing The PTO 77
OPERATING PROCEDURE 80
Inspect The Work Area 80
Basic Operating Instructions 80
Operating With A Full Bucket And No Implement 80
Operating With An Empty Bucket And An Implement Installed 80
Filling And Emptying The Bucket 81
Leveling The Ground Using Float 82
Backfilling 82
Work Mode Operation 82
Towing Equipment With The Utility Work Machine 83
Safety Chains 84
Operating The Three-Point Hitch Implement 85
Safety Rules For PTO Operation 87
Operating The PTO 88
TOWING THE UTILITY WORK MACHINE 91
Procedure 91
TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER 92
Loading And Unloading 92
Fastening 92
PREVENTIVE MAINTENANCE 93
MAINTENANCE SAFETY 97
SERVICE SCHEDULE 99
Chart 99
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)100
Description100
Inspecting The TICS100
Maintaining The TICS100
LIFT ARM BYPASS101
Inspecting101
SEAT BELT102
Inspection And Maintenance102
BACK-UP ALARM SYSTEM103
Description103
Inspecting103
NEUTRAL START SYSTEM104
Inspecting104
LIFT ARM SUPPORT DEVICE105
Installing105
Removing106
PTO SWITCH107
Inspection And Maintenance107
PARKING BRAKE SYSTEM108
Inspection And Maintenance108
OPERATOR CAB108
Description108
REAR COVER109
Opening And Closing109
RIGHT COVER110
Description110
Opening And Closing110
LEFT COVER110
Description110
Opening And Closing110
CAB FILTERS111
Cleaning And Maintenance111
Fresh Air Filter111
Recirculating Air Filter111
HEATING AND AIR CONDITIONING112
Cleaning And Maintenance112
Filters112
Evaporator112
Condenser112
Air Conditioning Lubrication112
Troubleshooting112
AIR CLEANER SERVICE113
Replacing Filter Elements113
OPERATOR SEAT114
Removal And Installation114
PASSENGER SEAT115
Removal And Installation115
FUEL SYSTEM116
Fuel Specifications116
Biodiesel Blend Fuel116
Filling The Fuel Tank117
Fuel Filter117
Removing Air From The Fuel System118
Filling A Portable Fuel Container118
ENGINE LUBRICATION SYSTEM119
Checking And Adding Engine Oil119
Engine Oil Chart119
Removing And Replacing Oil And Filter120
ENGINE COOLING SYSTEM121
Checking Level121
Cooling System Service Access Position122
Cleaning124
Removing And Replacing Coolant125
ELECTRICAL SYSTEM126
Description126
Fuse And Relay Location - Cab Panel126
Fuse And Relay Location - Frame Panel127
Battery Maintenance128
Using A Booster Battery (Jump Starting)129
Removing And Installing Battery130
HYDRAULIC / HYDROSTATIC SYSTEM132
Checking Fluid132
Hydraulic / Hydrostatic Fluid Chart132
Adding Fluid132
Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters133
Removing And Replacing Hydraulic Fluid134
Breather Cap135
SPARK ARRESTER MUFFLER136
Cleaning Procedure136
SUPPORTING THE MACHINE ON JACKSTANDS137
Procedure137
TIRE MAINTENANCE138
Wheel Nuts138
Rotating138
Mounting138
TRANSAXLE (FRONT AND REAR)139
Checking And Adding Lubricant139
Removing And Replacing Lubricant140
ALTERNATOR BELT141
Belt Adjustment141
Belt Replacement141
AIR CONDITIONING BELT (IF EQUIPPED)142
Belt Adjustment142
Belt Replacement142
DRIVE BELT143
Belt Adjustment143
Belt Replacement144
LUBRICATING THE UTILITY WORK MACHINE145
Lubrication Locations145
PIVOT PINS147
Inspection And Maintenance147
BOB-TACH (HAND LEVER)148
Inspection And Maintenance148
BOB-TACH (POWER OPTION)149
Inspection And Maintenance149
UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE150
Storage150
Return To Service150
SYSTEM SETUP & ANALYSIS151
DIAGNOSTIC SERVICE CODES153
Viewing Service Codes153
Service Codes List154
CONTROL PANEL SETUP156
Enter Setup156
Two-Speed156
High Flow156
Horsepower Management156
Tire Size156
Save Setup156
Exit Setup156
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)157
Password Description157
Changing The Owner And Operator Passwords157
Password Lockout Feature158
MACHINE SIGN TRANSLATIONS159
MACHINE SIGN TRANSLATIONS161
Service Schedule (7201411)161
Machine Load Capacities (6814303)164
Operation Instruction (6814309)165
Danger (7114128)165
Wheel Alignment (6814813)165
Warning (7114129)166
Warning (6814300)166
Lift Arm Support (7128957)167
Warning (7161018)168
Coolant (6708929)168
Warning (7161033)168
Warning (6814310)169
Bob-Tach (6561383)169
Auxiliary Coupler (6731757)170
Warning (6814301)170
Joystick (6814312)171
Warning (6737189)171
SPECIFICATIONS173
MACHINE LOAD CAPACITIES175
Loader Rated Operating Capacity (ROC)175
Three-Point Hitch Lift Capacity175
Maximum Storage Bin Load (Each)175
Machine Rated Capacity (3) = (A + B + C + F)175
Maximum Trailer Hitch Tongue Weight175
Total Rated Capacity (4) = (A + B + C + D + E)175
(5610) UTILITY WORK MACHINE SPECIFICATIONS176
Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option)176
Dimensions (With 27 Inch Tires And With Three-Point Hitch Option)177
Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option)178
Dimensions (With 29 Inch Tires And With Three-Point Hitch Option)179
Performance180
Controls180
Engine181
Hydraulic System181
Electrical182
Power Take-Off (PTO) System182
Drive System182
Capacities182
Tires183
WARRANTY185
WARRANTY187
ALPHABETICAL INDEX189

DESCRIPTION:

Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual - PDF DOWNLOAD

SAFETY INSTRUCTIONS: Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment or implement for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments or implements. The attachments, implements and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) and the Three-Point Hitch lift capacities. They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine and attachment / implement combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments / implements: • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment / implement is in safe operating condition.• The Operation & Maintenance Manual delivered with the machine or attachment / implement gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

G.B 12/03/25