Bomag BM 2000 60 Cold Milling Machine Operating instructions Manual SN 82183626 – PDF DOWNLOAD

Bomag BM 2000 60 Cold Milling Machine Operating instructions Manual SN 82183626 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

FILE DETAILS:

Bomag BM 2000 60 Cold Milling Machine Operating instructions Manual SN 82183626 – PDF DOWNLOAD

Language : English
Pages :174
Downloadable : Yes
File Type : PDF
Size:4.44 MB

DESCRIPTION:

Bomag BM 2000 60 Cold Milling Machine Operating instructions Manual SN 82183626 – PDF DOWNLOAD

Foreword

BM 2000/60 BOMAG 3 Foreword BOMAG machines are products from the wide range of BOMAG compaction and road milling equipment.

BOMAG’s vast experience in connection with state-of-the-art production and testing methods, such as lifetime tests of all important components and highest quality demands guarantee maximum reliability of your machine.

This manual comprises:
Safety regulationsOperating instructions
Maintenance instructions
Trouble shooting
Using these instructions will
help you to become familiar with the machine.
avoid malfunctions caused by unprofessional
operation.
Compliance with the maintenance instructions will
enhance the reliability of the machine on construction
sites,
prolong the lifetime of the machine,
reduce repair costs and downtimes.
BOMAG GmbH will not assume liability for the
function of the machine
if it is handled in a way not complying with the
usual modes of use,
if it is used for purposes other than those mentioned
in these instructions.
No warranty claims can be lodged in case of damage
resulting from
l operating errors,
l insufficient maintenance and
l wrong fuels and lubricantsPlease note!This manual was written for operators and maintenance personnel on construction sites. Always keep this manual close at hand, e.g. in the tool compartment of the machine or in a specially provided container. These operating and maintenance instructions are part of the machine.

• You should only operate the machine after you have been instructed and in compliance with these instructions. Strictly observe the safety regulations. Please observe the guidelines of the Civil Engineering Liability Association “Road Milling Equipment” and the applicable accident prevention instructions.
• For your own personal safety you should only use original spare parts from BOMAG. In the course of technical development we reserve the right for technical modifications without prior notification. These operating and maintenance instructions are also available in other languages.
• Apart from that, the spare parts catalogue is available from your BOMAG dealer against the serial number of your machine. The above notes do not constitute an extension of the warranty and liability conditions specified in the general terms of business of BOMAG GmbH. We wish you successful work with your BOMAG machine.

TABLE OF CONTENTS:

Bomag BM 2000 60 Cold Milling Machine Operating instructions Manual SN 82183626 – PDF DOWNLOAD

Technical Data 9
Safety regulations 13
Indicators and Controls 27
3.1 View of operating console left, middle, right 28
3.2 General notes 30
3.3 Display and control elements operator’s stand 30
3.4 View rear right hand control panel 44
3.5 Control elements on rear right hand control panel 45
3.6 View rear left hand control panel 46
3.7 Description of rear left hand control panel 47
3.8 View front right hand control panel 48
3.9 Description of front right hand control panel 49
3.10 View front left hand control panel 50
3.11 Description of front left hand control panel 51
3.12 Automatic levelling control 52
3.13 Description of levelling control 54
3.14 View of ultrasonic levelling system 56
3.15 View of water spray system 57
Operation 59
4.1 General notes 60
4.2 Tests before taking into operation 60
4.3 Starting the engine 61
4.4 Starting with jump wires 63
4.5 Shutting down the engine 63
4.6 Steering 64
4.7 Lifting / lowering the machine 65
4.8 Switching the milling drum on/off 66
4.9 Operating the scraper 67
4.10 Operation of loading and gathering conveyor belt 68
4.11 Driving the machine 71
4.12 Preparing for work 72
4.13 Work operation, setting the cutting depth 76
4.14 Automatic milling depth control 80
4.15 Milling depth control by means of ultrasound 83
4.16 Stopping/finishing work 85
4.17 Adjusting the seat 86
4.18 Operating the engine hood 86
4.19 Operating the protection roof on the operator’s stand 87
4.20 In events of emergency 87
4.21 Preparing the machine for a longer rest 89
4.22 Operating the water spray system 90
Table of Contents
6 BOMAG BM 2000/60
4.23 Folding / unfolding the loading conveyor belt 92
4.24 Loading, transport 93
4.25 Multi-function display 95
4.26 Scrapping the machine 97
Maintenance 99
5.1 General notes on maintenance 100
5.2 Fuels and lubricants 101
5.3 Table of fuels and lubricants 104
5.4 Running-in instructions 105
5.5 Maintenance table 106
5.6 Check the engine oil level 109
5.7 Check, clean the water separator 109
5.8 Check the fuel level 110
5.9 Checking the hydraulic oil level 111
5.10 Check water level, spray nozzles 112
5.11 Check/replace cutting tools, scraper 112
5.12 Checking the track plates 118
5.13 Check, tighten the conveyor belts 118
5.14 Checking the safety ropes 120
5.15 Lubricate the machine 120
5.16 Check the coolant level 123
5.17 Check the oil level in the pump drive gear 123
5.18 Retightening the track shoe fastening screws 124
5.19 Lubricate the machine 124
5.20 Clean the cooling fins on engine and hydraulic oil cooler 127
5.21 Cleaning the engine 128
5.22 Changing engine oil and oil filter cartridges 129
5.23 Checking, replacing the generator V-belt 130
5.24 Checking, replacing the milling drum V-belt 132
5.25 Checking the track drive 133
5.26 Lubricate the machine 135
5.27 Check, adjust the valve clearance 137
5.28 Change the fuel pre-filter cartridge 139
5.29 Change the fuel filter cartridge 140
5.30 Check fastening of engine / turbocharger / combustion air hoses 141
5.31 Checking the crankcase pressure 142
5.32 Intercooler, draining oil and condensation water 143
5.33 Change the hydraulic oil 143
5.34 Changing the hydraulic oil filter 145
5.35 Change the oil in the pump drive gear 146
5.36 Change the oil in the milling drum reduction gear 147
5.37 Oil change in milling drum bearing 148
Table of Contents
BM 2000/60 BOMAG 7
5.38 Oil change in track drive gear 149
5.39 Drain the sludge from the fuel tank 150
5.40 Battery maintenance 150
5.41 Changing the coolant 153
5.42 Changing the injection valve 155
5.43 Changing the coolant pump 157
5.44 Changing the pressure retaining valve on te injection pump 157
5.45 Changing the crankcase ventilation valve 158
5.46 Service the combustion air filter 161
5.47 Clean water tank and water filter 163
5.48 Water spray system, maintenance in case of frost 164
5.49 Clean the pressure cleaner water filter 165
5.50 Tightening torques 166
5.51 Engine conservation 166
Trouble shooting 167
6.1 General notes 168
6.2 Engine 169