Bomag BW 135 AD-5 BW 138 AD-5 BW 138 AC-5 Tandem Vibratory Roller Service Manual 00892251 – PDF

Bomag BW 135 AD-5 BW 138 AD-5 BW 138 AC-5 Tandem Vibratory Roller Service Manual 00892251 – PDF DOWNLOAD

FILE DETAILS:

Bomag BW 135 AD-5 BW 138 AD-5 BW 138 AC-5 Tandem Vibratory Roller Service Manual 00892251 – PDF DOWNLOAD

Language : English
Pages : 540
Downloadable : Yes
File Type : PDF
Size: 27 MB

DESCRIPTION:

Bomag BW 135 AD-5 BW 138 AD-5 BW 138 AC-5 Tandem Vibratory Roller Service Manual 00892251 – PDF DOWNLOAD

S/N 101 650 32 1036 > / S/N 101 650 30 1132 > / S/N 101 650 33 1007 >
S/N 101 650 31 1071 >

1.1Introduction:

• This manual addresses the professionally qualified personnel or the after sales service of BOMAG, and should be of help and assistance in correct and efficient repair and maintenance work.
• This manual describes the disassembly, dismantling, assembly, installation and repair of components and assemblies. The repair of components and assemblies is only described as this makes sense under due consideration of working means and spare parts supply.

Documentation
For the BOMAG machines described in this manual the following documentation is additionally available:
1Operating and maintenance instructions
2Spare parts catalogue
3Service information
4Fundamental electrics

• Use only genuine BOMAG spare parts.
• Spare parts needed for repairs can be taken from the spare parts catalogue for the machine.
  This manual is not subject of an updating service; for this reason we would like to draw your attention to our additional “Technical Service Bulletins”.
• In case of a new release all necessary changes will be included.
• In the course of technical development we reserve the right for technical modifications without prior notification.
• Information and illustrations in this manual must not be reproduced and distributed, nor must they be used for the purpose of competition. All rights according to the copyright law remain expressly reserved.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bomag BW 135 AD-5 BW 138 AD-5 BW 138 AC-5 Tandem Vibratory Roller Service Manual 00892251 – PDF DOWNLOAD

General 5
1.1 Introduction 6
1.2 Safety regulations 7
1.3 General repair instructions 11
1.4 Tightening torques 21
Technical data 25
2.1 Technical data 26
Maintenance 35
3.1 General notes on maintenance 36
3.2 Fuels and lubricants 37
3.3 Table of fuels and lubricants 40
3.4 Running-in instructions 42
3.5 Maintenance table 43
Overall view of machine 47
4.1 Overview 48
Electrics 53
5.1 Battery service 54
5.2 Starting with jump wires 55
5.3 Main battery switch 55
5.4 Generator repair 56
5.5 Repair of starter 61
5.6 Instrument cluster (A15), overview 67
5.7 Seat contact switch 69
5.8 Switching the vibration on 70
5.9 Switching on the pressure sprinkler system 71
5.10 Level sensor in diesel tank (R03) 71
5.11 Water in fuel filter, sensor B124 (optional) 72
5.12 Charge control lamp and operating hour meter 73
5.13 Engine oil pressure monitoring 73
5.14 Coolant temperature monitoring 74
5.15 Glow plugs, R81 74
5.16 Engine solenoid, Y13 75
5.17 Inductive proximity switch, B63 77
5.18 Angle sensor on travel control lever, B39 78
5.19 Central electrics 80
5.20 Fuse assignment 84
5.21 Control elements 87
5.22 Machine related electrics 89
Engine 97
6.1 Kubota diesel engine 99
6.2 Check the engine oil level 103
6.3 Change engine oil and oil filter cartridge 104
6.4 Checking the coolant level 105
6.5 Change the coolant 106
6.6 Check the anti-freeze concentration and the condition of the coolant 107
6.7 Checking radiator hoses and hose clamps 107
Table of Contents
2 BOMAG 008 922 51
6.8 Cleaning radiator and hydraulic oil cooler 108
6.9 Checking the V-belt, tightening, if necessary replacing the V-belt 109
6.10 Check, clean the air filter, replace if necessary 109
6.11 Check the air intake lines 111
6.12 Check, clean the water separator 112
6.13 Change the fuel filter 112
6.14 Check fuel lines and clamps 113
6.15 Replacing the fuel lines 114
6.16 Checking the engine mounts 114
6.17 Checking the engine oil pressure 115
6.18 Checking the thermostat in disassembled state 115
6.19 Check the injection valves 116
6.20 Checking the start of commencement 118
6.21 Checking the fuel injection pump 120
6.22 Checking the compression 121
6.23 Checking and adjusting the valve clearance 121
6.24 Engine problems 123
Hydraulics 125
7.1 Hydraulic circuit 126
7.2 Travel pump, A10VG45 HW 128
7.3 Drum drive motor MK05 135
7.4 Wheel motor MSE02 138
7.5 External gear motors 141
7.6 External gear pumps 142
7.7 Pump assembly 144
7.8 Travel circuit 146
7.9 Towing 152
7.10 Vibration circuit 154
7.11 Steering circuit 157
7.12 Checking the hydraulic oil level 159
7.13 Change hydraulic oil and breather filter 160
7.14 Checking the hydraulic oil filter element 161
7.15 Changing the hydraulic oil filter 162
Tests and adjustments 163
8.1 Special tools, tests and adjustments 164
8.2 Checking the rotation speeds 168
8.3 Pressure tests in the travel circuit 170
8.4 Checking / adjusting the neutral positions of the travel pump 172
8.5 Pressure test in the vibration circuit 175
8.6 Checking the leakage rate of the vibration motor 176
8.7 Pressure test in steering circuit 177
Trouble shooting 179
9.1 Perform trouble shooting 180
9.2 Engine problems 181
9.3 Troubleshooting axial piston pumps 183
9.4 Fault detection via instrument cluster, A15 186
9.5 The machine does not drive 186
9.6 Insufficient travel power 188
Table of Contents
008 922 51 BOMAG 3
Flushing and bleeding 191
10.1 Special tools for flushing 192
10.2 Flushing – general 197
10.3 Flushing schematic for front drum drive 199
10.4 Flushing the front drum drive 200
10.5 Flushing schematic for rear drum drive system 204
10.6 Flushing the rear drum drive 205
10.7 Flushing schematic, rear wheel drive motors 209
10.8 Flushing the rear wheel drive 210
10.9 Flushing schematic for vibration drive on AD-machines 214
Drum 219
11.1 Reparaturübersicht Bandage 220
11.2 Removing and installing the drum 222
11.3 Dismantling the drum 225
11.4 Assembling the drum 231
Oscillating articulated joint 239
12.1 Repair overview oscillating articulated joint 240
12.2 Repairing the oscillating articulated joint 242
Suppliers documentation 249
13.1 Travel pump 251
13.2 Travel motor 309
13.3 Wheel drive 399
13.4 Steering valve 475
Circuit diagrams 491
14.1 Hydraulic diagram 114 493
14.2 Wiring diagram 134 507