Bomag BW 219 D-4 PD-4 Single Drum Roller Service Manual – PDF DOWNLOAD

Bomag BW 219 D-4 PD-4 Single Drum Roller Service Manual – PDF DOWNLOAD

FILE DETAILS:

Bomag BW 219 D-4 PD-4 Single Drum Roller Service Manual – PDF DOWNLOAD

Language : English
Pages : 840
Downloadable : Yes
File Type : PDF
Size: 46.4 MB

DESCRIPTION:

Bomag BW 219 D-4 PD-4 Single Drum Roller Service Manual – PDF DOWNLOAD

1.1Introduction:

• This manual is intended to support expert mechanics in efficient repair and maintenance work. Whoever wants to do repair work himself should have been sufficiently trained and posses profound expert knowledge, he should limit his work only to those parts and components which will not affect the safety of the vehicle or the passengers. It is highly recommended to have repairs to critical systems, such as steering, brakes and travel drive, sole carried out by a BOMAG workshop. Untrained persons should NEVER UNTERTAKE SUCH REPAIR WORK.
• The repair instructions describe the removal or dismantling and assembly of components and assembly groups. The repair of disassembled assembly groups is described as far as this makes sense with respect to available tools and spare parts supply and as far as it can be understood by a skilled mechanic.

Documentation
For the BOMAG machines described in this training manual the following documentation is additionally available:
1Operating and maintenance instructions
2Spare parts catalogue
3Wiring diagram*
4Hydraulic diagram*
5Service Information

• You should only use genuine BOMAG spare parts.
• Spare parts needed for repairs can be taken from the spare parts catalogue for the machine.
• This manual is not subject of any updating service; we would therefore like to draw your
  attention to the additionally published “technical service information”.
• In case of a new release all necessary changes will be included.
• In the course of technical development we reserve the right for technical modifications without prior notification.
  Information and illustrations in this manual must not be reproduced and distributed, nor must they be used for the purpose of competition. All rights according to the copyright law remain expressly reserved.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bomag BW 219 D-4 PD-4 Single Drum Roller Service Manual – PDF DOWNLOAD

General 7
1.1 Introduction 8
1.2 Safety regulations 9
1.3 General repair instructions 14
1.4 Tightening torques 24 Maintenance 29
2.1 General notes on maintenance 30
2.2 Fuels and lubricants 31
2.3 Table of fuels and lubricants 34
2.4 Running-in instructions 35
2.5 Maintenance chart 36 Technical data 39
3.1 Technical data 40 Connection overview 45
4.1 Connection overview 46 Tests and adjustments 49
5.1 Special tools, tests and adjustments 50
5.2 Checking the rotation speeds 54
5.3 Checking / adjusting the neutral positions of the travel pump 56
5.4 Pressure tests in the travel circuit 58
5.5 Checking / adjusting the vibrator shaft speeds 60
5.6 Pressure measurements in the vibration circuit 61
5.7 Check the leakage rate of the vibration motor 62
5.8 Pressure test in steering circuit 63 Flushing and bleeding 65
6.1 Special tools for flushing 66
6.2 Flushing – general 71
6.3 Flushing schematic travel circuit (distribution travel pump) 73
6.4 Flushing the travel circuit (travel pump distribution) 75
6.5 Flushing schematic travel circuit (distribution axle motor) 81
6.6 Flushing the travel circuit (axle motor distribution) 86
6.7 Flushing schematic for vibration drive 91
6.8 Flushing the vibration circuit 92
6.9 Bleeding the travel circuit 96
6.10 Bleeding the vibration circuit 98 Fundamental electrics 101
7.1 Understanding circuit diagrams 102
7.2 Terminal designations 106
7.3 Current and voltage 110
7.4 Resistance 114
7.5 Series / parallel connection 116
7.6 Ohm’s law 118
7.7 Electrical energy 118
7.8 Formula diagram 119
7.9 Metrology 120
7.10 Diodes, relays, fuses 122
Table of Contents
4 BOMAG 008 911 37
7.11 Batteries 125
7.12 Three-phase generator 128
7.13 Electric starter 135
7.14 Telemecanique switch 138
7.15 Inductive proximity switches 141
7.16 Angle sensor with current output 142
7.17 Plug connectors 143
7.18 Deutsch plug, series DT and DTM 144
7.19 Plugs and terminals in spring clamping technology 150 Special tools, electrics 155
8.1 Special tools, electrics 156 Machine related electrics 165
9.1 Electrics BEM (BOMAG Evib-meter) 167
9.2 Seat contact module 225 Speedometer Module 233
10.1 Speedometer module 234 Service Training 237
11.1 Service Training Machine 239 Air conditioning system 345
12.1 Physical basics 346
12.2 Refrigerant R134a 349
12.3 Compressor oil / refrigeration oil 350
12.4 Working principle of the air conditioning system 351
12.5 Monitoring devices 351
12.6 Description of components 352
12.7 Checking the compressor oil level 358
12.8 Checking the magnetic clutch 359
12.9 Inspection and maintenance work 360
12.10 Checking, replacing the refrigerant compressor V-belt 360
12.11 Service the air conditioning 361
12.12 Drying and evacuation 364
12.13 Emptying in case of repair 364
12.14 Leak test 365
12.15 Filling instructions 366
12.16 Trouble shooting in refrigerant circuit, basic principles 369
12.17 Trouble shooting, refrigerant circuit diagram 373
12.18 Trouble shooting procedure 374
12.19 Steam table for R134a 384
12.20 Heating control / air conditioning control 389 Replacing the cab window panes 395
13.1 Assembly of window panes 396
13.2 Special tools 397
13.3 Auxiliary materials 398
13.4 Removing and installing the window pane 400 Drum 405
14.1 Special tools, drum, single drum rollers 406
14.2 Repair overview for drum 408
Table of Contents
008 911 37 BOMAG 5
14.3 Removing and installing the drum 417
14.4 Repairing the drum 423
14.5 Dismantling, assembling the change-over weights 455
14.6 Changing the rubber buffers and adjusting the pretension 458 Oscillating articulated joint 461
15.1 Special tools 462
15.2 Repair overview oscillating articulated joint 464
15.3 Removing and installing the oscillating articulated joint 468
15.4 Dismantling the oscillating articulated joint 470
15.5 Assembling the oscillating articulated joint 473 Suppliers documentation 477
16.1 Travel pump / vibration pump series 90R 479
16.2 Travel drive series 51 569
16.3 Transmission CR 651
16.4 Axle DANA 193 677 Circuit diagrams 767
17.1 Wiring diagram 769
17.2 Wiring diagram 799
17.3 Hydraulic diagram 835