Bomag Single Drum Roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating Instructions Manual PDF

Bomag Single Drum Roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating Instructions Manual – PDF DOWNLOAD

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Bomag Single Drum Roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating Instructions Manual – PDF DOWNLOAD

Language : English
Pages :146
Downloadable : Yes
File Type : PDF
Size:3.99 MB

DESCRIPTION:

Bomag Single Drum Roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating Instructions Manual – PDF DOWNLOAD

These BOMAG machines are products from the wide product range of BOMAG machines for earth and asphalt construction, refuse compaction, and stabilizing/recycling.BOMAG’s vast experience in connection with state-of-the-art production and testing methods, such as lifetime tests of all important components and highest quality demands, guarantee maximum reliability of your machine.This manual comprises:

• Safety regulations
• Operating instructions
• Maintenance instructions
• Troubleshooting

Using these instructions will:

• Help you to become familiar with the machine.
• Avoid malfunctions caused by unprofessional operation.

Compliance with the maintenance instructions will:

• Enhance the reliability of the machine on construction sites.
• Prolong the lifetime of the machine.
• Reduce repair costs and downtimes.

BOMAG will not assume liability for the function of the machine:

• If it is handled in a way not complying with the usual modes of use.
• If it is used for purposes other than those mentioned in these instructions.

No warranty claims can be lodged in case of damage resulting from:

• Operating errors.
• Insufficient maintenance and.
• Wrong fuels and lubricants.

Please note!This manual was written for operators and maintenance personnel on construction sites. Always keep this manual close at hand, e.g., in the tool compartment of the machine or in a specially provided container. These operating and maintenance instructions are part of the machine. You should only operate the machine after you have been instructed and in compliance with these instructions.

• Strictly observe the safety regulations. Please observe also the guidelines of the Civil Engineering Liability Association “Safety Rules for the Operation of Road Rollers and Soil Compactors” and all relevant accident prevention regulations.
• For your own personal safety, you should only use original spare parts from BOMAG.
• In the course of technical development, we reserve the right for technical modifications without prior notification.
• These operating and maintenance instructions are also available in other languages. Apart from that, the spare parts catalog is available from your BOMAG dealer against the serial number of your machine.
• Your BOMAG dealer will also supply you with information about the correct use of our machines in soil and asphalt construction.
• The above notes do not constitute an extension of the warranty and liability conditions specified in the general terms of business of BOMAG.
• We wish you successful work with your BOMAG machine.

TABLE OF CONTENTS:

Bomag Single Drum Roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating Instructions Manual – PDF DOWNLOAD

Technical Data 9
Safety regulations 17
Indicators and Controls 27
3.1 General notes 30
3.2 Description of indicators and control elements 30
3.3 Display and control elements
BTM 40
3.4 Description of indicating and control elements
BTM 41
3.5 Line diagram (EVIB) 43
3.6 Description of line diagram (EVIB) 45
3.7 Bar diagram (EVIB) 46
Operation 47
4.1 General 48
4.2 Tests before taking into operation 48
4.3 Electronic immobilizer 49
4.4 Starting the engine 49
4.5 Starting with jump wires 51
4.6 Driving the machine 52
4.7 Stopping the machine, operating the parking brake 53
4.8 Shutting down the engine 54
4.9 Switching the vibration on and off 55
4.10 What to do in events of emergency 56
4.11 Adjusting the seat 57
4.12 Operating the heating/air conditioning system 58
4.13 Operating the hood 59
4.14 Towing in case of an engine failure 60
4.15 Transport 62
4.16 BVC/BTM05 settings before start-up 64
4.17 Measuring pass with BTM 67
4.18 Finishing compaction of a track 70
4.19 Printing measuring data after completing compaction 71
4.20 Changing the paper roll in the measuring value printer 72
4.21 Changing the printer ribbon in the measuring value printer 73
Maintenance 75
5.1 General notes on maintenance 76
5.2 Fuels and lubricants 77
5.3 Table of fuels and lubricants 81
5.4 Running-in instructions 82
5.5 Maintenance table 83
5.6 Check the engine oil level 87
Table of Contents
6 BOMAG BW 211/212/213 D-40/PD40
5.7 Checking the fuel level 87
5.8 Check the coolant level 88
5.9 Check the hydraulic oil level 89
5.10 Check, clean the water separator 89
5.11 Checking the tire pressure 91
5.12 Clean the cooling fins on engine and hydraulic oil cooler 91
5.13 Check the oil level in the drive axle 92
5.14 Checking the oil level in left/right wheel hubs 93
5.15 Check the oil level in the vibration bearings 93
5.16 Checking, replacing the refrigerant compressor V-belt 94
5.17 Changing engine oil and oil filter 97
5.18 Draining the fuel tank sludge 98
5.19 Battery service 99
5.20 Service the air conditioning 100
5.21 Cleaning the circulation air filter for the heating 102
5.22 Check, adjust the valve clearance 103
5.23 Change the fuel filter cartridge 105
5.24 Change the fuel pre-filter cartridge 106
5.25 Checking / replacing the ribbed V-belt 107
5.26 Check the engine mounts 108
5.27 Change the oil in the vibration bearings 108
5.28 Change the oil in thedrive axle 109
5.29 Changing the oil in the wheel hubes 110
5.30 Retighten the fastening of the axle on the frame 111
5.31 Tightening the wheel nuts 112
5.32 Checking the ROPS 112
5.33 Check the travel control 113
5.34 Changing hydraulic oil and breather filter 115
5.35 Changing the hydraulic oil filter 116
5.36 Changing the coolant 117
5.37 Checking the injection valves 119
5.38 Air filter maintenance 121
5.39 Adjusting the scrapers 123
5.40 Clean the machine 124
5.41 Adjust the parking brake 125
5.42 Changing the tires 126
5.43 Change the fresh air filter in the cabin 126
5.44 Fill the provision tank for the windscreen washer system 127
5.45 Tightening torques 127
5.46 Engine conservation 128
Trouble shooting 129
6.1 General notes 130
Table of Contents
BW 211/212/213 D-40/PD40 BOMAG 7
6.2 Reading out faults BVC/BTM05 130
6.3 Engine 132
Cab assembly before initial start-up 135
7.1 Preparations 137
7.2 Cabin assembly 138
7.3 Final function tests and checks 144