Bomag Single drum roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating instructions Manual PDF

Bomag Single drum roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating instructions Manual - PDF DOWNLOAD

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Bomag Single drum roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating instructions Manual - PDF DOWNLOAD

Language : English
Pages :124
Downloadable : Yes
File Type : PDF
Size: 3 MB

DESCRIPTION:

Bomag Single drum roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating instructions Manual - PDF DOWNLOAD

S/N 101 582 42 . . . . S/N 101 582 43 . . . . S/N 101 582 44 . . . .
S/N 101 582 47 . . . . S/N 101 582 48 . . . . S/N 101 582 49 . . . .

Foreword

BOMAG machines are products from the wide range of BOMAG compaction equipment. BOMAG's vast experience, together with the most up-to-date production and testing methods, including service life tests of all important components and highest quality demands, guarantees maximum reliability of your machine.

These instructions comprise:

• Safety regulations
• Operating instructions
• Maintenance instructions
• Troubleshooting

Using these instructions will:

• Help you to get to know the machine.
• Avoid malfunctions caused by unexpert operation.

Compliance with the maintenance instructions will:

• Increase the reliability of your machine on the site.
• Increase the service life of the machine.
• Reduce repair costs and downtimes.

BOMAG shall not assume liability for safe functioning of the machine:

• If it is handled in a way which does not comply with the usual modes of use.
• If it is used for purposes other than those mentioned in the instructions.

No warranty claims can be lodged for damage resulting from:

• Operating errors.
• Insufficient maintenance.
• Wrong fuels and lubricants.

Please note! This manual has been written for the operator and the service personnel at the site. Keep this manual always close at hand, e.g. in the tool compartment of the machine or in the container provided. You should only operate the machine if you are fully familiar with the contents of these instructions. You must also observe all applicable safety regulations.

• Please observe also the guidelines of the Civil Engineering Liability Association "Safety Regulations for the Operation of Road Rollers and Soil Compactors" and the applicable accident prevention instructions.
• For your own safety, you should only use BOMAG spare parts. We reserve the right for technical modifications without prior notification.
• These operating and maintenance instructions are also available in other languages. A spare part catalogue can be obtained from your BOMAG dealer when giving him the serial number of your machine. Information about the correct use of our machines in earthwork and for asphalt applications can be obtained from your BOMAG dealer.
• The above points do not constitute an extension of the warranty and liability conditions specified in the general terms of business of BOMAG.
• We wish you much success with your BOMAG machines.

TABLE OF CONTENTS:

Bomag Single drum roller BW 211 212 213 D-40 BW 211 212 213 PD-40 Operating instructions Manual - PDF DOWNLOAD

Technical Data 7
Safety regulations 15
Indicators and Controls 23
3.1 General notes 26
3.2 Description of indicators and control elements 26
3.3 Display and control elements BTM 36
3.4 Description of indicating and control elements
BTM 38
3.5 Line diagram (EVIB) 40
3.6 Description of line diagram (EVIB) 42
3.7 Bar diagram (EVIB) 43
Operation 45
4.1 General notes 46
4.2 Tests before starting to operate 46
4.3 Disarming the anti-theft protection 47
4.4 Starting the engine 48
4.5 Starting with jump wires 50
4.6 Driving the machine 50
4.7 Switching the vibration on and off 52
4.8 Operating the parking brake, stopping the machine 53
4.9 Shutting the engine down 54
4.10 Emergency exit 55
4.11 Adjusting the steering wheel 55
4.12 Adjusting the seat 56
4.13 Operating the hood 56
4.14 Towing in case of an engine failure 57
4.15 Transport 59
4.16 Measuring pass with BTM 61
4.17 Finishing compaction of a track 64
4.18 Printing measuring data after completing compaction 65
4.19 Changing the paper roll in the measuring value printer 66
4.20 Changing the printer ribbon in the measuring value printer 67
Maintenance 69
5.1 General notes on maintenance 70
5.2 Fuels and lubricants 71
5.3 Table of fuels and lubricants 74
5.4 Running-in instructions 75
5.5 Maintenance chart 76
5.6 Check the engine oil level 79
5.7 Check, clean the water separator 79
5.8 Checking the fuel level 80
Table of Contents
6 BOMAG BW 211/212/213 D-40
5.9 Checking the hydraulic oil level 81
5.10 Checking the coolant level 81
5.11 Checking the dust separator on the oil bath air filter 82
5.12 Checking the tire pressure 83
5.13 Clean the cooling fins on engine and hydraulic oil cooler 83
5.14 Check the oil level in the drive axle 84
5.15 Checking the oil level in left/right wheel hubs 85
5.16 Checking the oil level in the vibration bearing housings 85
5.17 Changing engine oil and oil filter cartridges 86
5.18 Draining the fuel tank sludge 87
5.19 Service the battery 88
5.20 Check condition and tension of refrigerant compressor V-belt, replace the Vbelt
5.21 Servicing the air conditioning 90
5.22 Check, adjust the valve clearance 93
5.23 Checking / replacing the ribbed V-belt 95
5.24 Change the fuel filter cartridge 96
5.25 Change the fuel pre-filter cartridge 97
5.26 Check the engine mounts 98
5.27 Change the oil in the drive axle 99
5.28 Changing the oil in the wheel hubs 100
5.29 Changing the oil for the vibration bearings 101
5.30 Retighten the fastening of the axle on the frame 102
5.31 Tightening the wheel nuts 102
5.32 Checking the ROPS 103
5.33 Cleaning the oil bath air filter 103
5.34 Changing the hydraulic oil and the breather filter 104
5.35 Changing the hydraulic oil filter 105
5.36 Changing the coolant 106
5.37 Checking the injection valves 108
5.38 Cleaning, changing the dry air filter cartridge 109
5.39 Adjusting the scrapers 111
5.40 Adjusting the parking brake 112
5.41 Changing the tires 113
5.42 Changing the fresh air filter in the cabin 114
5.43 Tightening torques 114
5.44 Engine conservation 115
Trouble shooting 117
6.1 General notes 118
6.2 Engine 119