Bomag Single drum roller BW 213 D-4 Operating instructions Manual -PDF DOWNLOAD

Bomag Single drum roller BW 213 D-4 Operating instructions Manual -PDF DOWNLOAD

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Bomag Single drum roller BW 213 D-4 Operating instructions Manual -PDF DOWNLOAD

Language : English
Pages :148
Downloadable : Yes
File Type : PDF
Size:2.97 MB

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Bomag Single drum roller BW 213 D-4 Operating instructions Manual -PDF DOWNLOAD

S/N 101 583 08 1960>

Foreword

BOMAG machines are products from the wide range of BOMAG compaction equipment. BOMAG’s vast experience, together with the most up-to-date production and testing methods, including service life tests of all important components and highest quality demands, guarantees maximum reliability of your machine.These instructions comprise:

• Safety regulations
• Operating instructions
• Maintenance instructions
• Troubleshooting

Using these instructions will:

• Help you to get to know the machine.
• Avoid malfunctions caused by unexpert operation.

Compliance with the maintenance instructions will:

• Increase the reliability of your machine on the site.
• Increase the service life of the machine.
• Reduce repair costs and downtimes.

BOMAG shall not assume liability for safe functioning of the machine:

• If it is handled in a way which does not comply with the usual modes of use.
• If it is used for purposes other than those mentioned in the instructions.

No warranty claims can be lodged for damage resulting from:

• Operating errors.
• Insufficient maintenance.
• Wrong fuels and lubricants.

Please note! This manual has been written for the operator and the service personnel at the site. Keep this manual always close at hand, e.g. in the tool compartment of the machine or in the container provided. You should only operate the machine if you are fully familiar with the contents of these instructions. You must also observe all applicable safety regulations.

• Please observe also the guidelines of the Civil Engineering Liability Association “Safety Regulations for the Operation of Road Rollers and Soil Compactors” and the applicable accident prevention instructions.
• For your own safety, you should only use BOMAG spare parts. We reserve the right for technical modifications without prior notification.
• These operating and maintenance instructions are also available in other languages. A spare part catalogue can be obtained from your BOMAG dealer when giving him the serial number of your machine. Information about the correct use of our machines in earthwork and for asphalt applications can be obtained from your BOMAG dealer.
• The above points do not constitute an extension of the warranty and liability conditions specified in the general terms of business of BOMAG.
• We wish you much success with your BOMAG machines.

TABLE OF CONTENTS:

Bomag Single drum roller BW 213 D-4 Operating instructions Manual -PDF DOWNLOAD

Table of Contents
BW 213 D-4 BOMAG 5
Technical Data 9
Safety regulations 13
Indicators and Controls 23
3.1 General notes 26
3.2 Description of indicators and control elements 26
3.3 Display and control elements
BTM 36
3.4 Description of indicating and control elements
BTM 37
3.5 Line diagram (EVIB) 39
3.6 Description of line diagram (EVIB) 41
3.7 Bar diagram (EVIB) 42
Operation 43
4.1 General 44
4.2 Tests before taking into operation 44
4.3 Electronic immobilizer 45
4.4 Starting the engine 45
4.5 Starting with jump wires 47
4.6 Driving the machine 48
4.7 Stopping the machine, operating the parking brake 49
4.8 Shutting down the engine 50
4.9 Switching the vibration on and off 51
4.10 What to do in events of emergency 52
4.11 Adjusting the steering wheel 53
4.12 Adjusting the seat 54
4.13 Operating the heating/air conditioning system 54
4.14 Operating the hood 55
4.15 BVC/BTM05 settings before start-up 56
4.16 Measuring pass with BTM 59
4.17 Finishing compaction of a track 62
4.18 Printing measuring data after completing compaction 63
4.19 Changing the paper roll in the measuring value printer 64
4.20 Changing the printer ribbon in the measuring value printer 65
4.21 Towing in case of an engine failure 66
4.22 Loading/transport 68
Maintenance 71
5.1 General notes on maintenance 72
5.2 Fuels and lubricants 73
5.3 Table of fuels and lubricants 77
5.4 Running-in instructions 78
5.5 Maintenance table 79
5.6 Checking the engine oil level 83
5.7 Checking the fuel level 83
5.8 Check the coolant level 84
5.9 Check the hydraulic oil level 85
5.10 Check the tire pressure 87
5.11 Clean the cooling fins on engine and hydraulic oil cooler 87
5.12 Check the oil level in the drive axle 88
5.13 Check the oil level in the wheel hubs 89
5.14 Check the oil level in the vibration bearings 89
5.15 Check the parking brake 90
5.16 Checking, replacing the refrigerant compressor V-belt 91
5.17 Changing engine oil and oil filter 93
5.18 Check, clean the water separator 94
5.19 Draining the sludge from the fuel tank 95
5.20 Battery service 96
5.21 Service the air conditioning 97
5.22 Cleaning the circulation air filter for the heating 99
5.23 Changing the bypass filter 100
5.24 Checking / replacing the ribbed V-belt 101
5.25 Replace the fuel filter cartridge 102
5.26 Change the fuel pre-filter cartridge 103
5.27 Check the engine mounts 104
5.28 Change the oil in the vibration bearings 104
5.29 Change the oil in thedrive axle 105
5.30 Changing the oil in the wheel hubes 106
5.31 Retighten the fastening of the axle on the frame 107
5.32 Tightening the wheel nuts 108
5.33 Check the ROPS 108
5.34 Check the travel control 109
5.35 Adjust the valve clearance 111
5.36 Changing hydraulic oil and breather filter 112
5.37 Changing the hydraulic oil filter 113
5.38 Changing the coolant 114
5.39 Replacing ribbed V-belt and idler pulley 117
5.40 Replace the injection valves 119
5.41 Replacing the crank case ventilation valve 119
5.42 Air filter maintenance 121
5.43 Adjust the scrapers 123
5.44 Clean the machine 124
5.45 Changing the tires 125
5.46 Change the fresh air filter in the cabin 125
5.47 Fill the provision tank for the windscreen washer system 126
Table of Contents
BW 213 D-4 BOMAG 7
5.48 Tightening torques 126
5.49 Engine conservation 127
Trouble shooting 129
6.1 General notes 130
6.2 Reading out faults BVC/BTM05 130
6.3 Engine problems 132
Cab assembly before initial start-up 135
7.1 Preparations 137
7.2 Cabin assembly 138
7.3 Final function tests and checks 144
Disposal 145
8.1 Final shut-down of machine 146