BT Forklift CMX60/80 Parts Manual – PDF DOWNLOAD

BT Forklift CMX60/80 Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Forklift CMX60/80 Parts Manual – PDF DOWNLOAD

Language : English,
Pages :1218
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift CMX60/80 Parts Manual – PDF DOWNLOAD

Front Cover 2
Parts Ordering Instructions 3
General Information 4
Alphabetical Index 5
Numerical Index 64
Back Cover 73
Front Cover 74
Parts Ordering Instructions 75
General Information 76
Alphabetical Index 77
Numerical Index 284
Back Cover 291
Front Cover 292
Parts Ordering Insructions 293
General Information 294
Index 296
0000 Chassis 299
0300-001 Frame / Chassis 300
0340-008 Inspection covers (Shields & guards) 302
0390-004 Battery compartment parts 304
0640-018 Drivers controls (speed & direction) 306
0850-005 Signs, warnings 308
1000 Motors 309
1700-008 Electrical drive motor (24 Volt) 310
2000 Transmission/Drive Gear 311
2550-003 Mechanical drive gear unit 312
3000 Brake/Wheel System 313
3300-003 Parking brake system 314
3360-001 Brake drum/disc assembly 316
3530-001 Drive wheel 318
3540-005 Support / swivel wheel 320
3550-007 Fork / support arm / outrigger wheels 322
3560-002 Stabilizer wheel 324
3580-000 Guide wheels 326
4000 Steering System 327
4110-021 Steering arm / wheel 328
4110-022 Steering arm / wheel 330
4180-002 Steering / radial bearing 332
5000 Electrical System 333
5100-006 General electrical compartments 334
5100-007 General electrical compartments 336
5160-013 General alarm signal 338
5190-015 Battery cut out contactor / plug (battery 340
5230-003 Voltage / battery indicator 342
5290-001 Hourmeter / speedometer 344
5310-018 Start / stop switch 346
5330-011 Speed controls 348
5390-004 Control cables / harness (Handle head) 350
5440-002 Direction contactors (24 Volt) 352
5450-001 Speed contactors (1A) 24 Volt 354
5510-013 Micro switches 356
5810-013 Pump motor (24 Volt) 358
6000 Hydraulic System 359
6100-021 Hydraulic pump 360
6100-022 Hydraulic pump (Prime-Trak) 362
6125-018 Hoses, pipes, connections, mounting point 364
6125-019 Hoses, pipes, connections, mounting point 366
7000 Operating Function – Lifting Device 367
7310-011 Lift cylinder 368
7400-002 Lift and carrying devices (Package guard) 370
9000 Options/Attachments 371
9660-002 Electrical heater 372
9999-000 Special tools and lubrications 374
Back Cover 375
Front Cover 376
Parts Ordering Instructions 377
General Information 378
Index 380
0000 Chassis 383
0300-001 Frame / Chassis 384
0340-008 Inspection covers (Shields & guards) 386
0340-020 Inspection covers (“EE” electrical box) 388
0340-021 Inspection covers (Splash guard) 390
0390-004 Battery compartment parts 392
0640-018 Drivers controls (speed & direction) 394
0850-005 Signs, warnings 396
1000 Motors 397
1700-004 Electrical drive motor (24 Volt 300/400 A 398
2000 Transmission/Drive Gear 399
2550-003 Mechanical drive gear unit 400
3000 Brake/Wheel System 401
3300-003 Parking brake system 402
3360-001 Brake drum/disc assembly 404
3530-001 Drive wheel 406
3540-005 Support / swivel wheel 408
3550-007 Fork / support arm / outrigger wheels 410
3560-002 Stabilizer wheel 412
3580-002 Guide wheels 414
4000 Steering System 415
4110-021 Steering arm / wheel 416
4110-032 Steering arm / wheel (Handle stem and bra 418
4180-002 Steering / radial bearing 420
5000 Electrical System 421
5160-011 General alarm signal 422
5180-004 Current collector, cable drum 424
5190-011 Battery cut out contactor / plug (300/400 426
5190-025 Battery cut out contactor / plug (battery 428
5230-004 Voltage / battery indicator 430
5290-001 Hourmeter / speedometer 432
5310-018 Start / stop switch 434
5310-024 Start / stop switch (Prime-Trak cylinder 436
5330-011 Speed controls 438
5360-003 Relay, electrical modules (Relay) 440
5360-004 Relay, electrical modules (Time delay) 442
5390-004 Control cables / harness (Handle head) 444
5390-034 Control cables / harness (Control wire) 446
5430-023 Motor cables, resistors (24 Volt, 400 Amp 448
5460-019 Transistor panel (24 Volt, 400 amp system 450
5510-013 Micro switches 452
5810-013 Pump motor (24 Volt) 454
6000 Hydraulic System 455
6100-021 Hydraulic pump 456
6100-022 Hydraulic pump (Prime-Trak) 458
6125-018 Hoses, pipes, connections, mounting point 460
6125-019 Hoses, pipes, connections, mounting point 462
7000 Operating Function – Lifting Device 463
7310-011 Lift cylinder 464
7310-013 Lift cylinder (With grease fitting) 466
7400-002 Lift and carrying devices (Package guard) 468
9000 Options/Attachments 469
9660-009 Electrical heater 470
9660-010 Electrical heater (24 Volt) 472
9910-000 Electrical controllers (Handset) 474
9999-000 Special tools and lubrications 476
Back Cover 477
Front Cover 478
Parts Ordering Instructions 479
General Information 480
Index 482
0000 Chassis 485
0300-010 Frame / Chassis 486
0340-021 Inspection covers (Splash guard) 488
0340-028 Inspection covers (Side cover) 490
0340-029 Inspection covers (Shields & guards) 492
0390-004 Battery compartment parts 494
0480-000 Bumpers, shock absorbers 496
0640-018 Drivers controls (speed & direction) 498
0850-016 Signs, warnings 500
1000 Motors 501
1700-004 Electrical drive motor (24 Volt 300/400 A 502
2000 Transmission/Drive Gear 503
2550-003 Mechanical drive gear unit 504
3000 Brake/Wheel System 505
3300-006 Parking brake system 506
3360-001 Brake drum/disc assembly 508
3530-001 Drive wheel 510
3540-000 Support / swivel wheel (Pivot) 512
3540-005 Support / swivel wheel 514
3550-007 Fork / support arm / outrigger wheels 516
3560-002 Stabilizer wheel 518
3580-002 Guide wheels 520
4000 Steering System 521
4110-001 Steering arm / wheel (Handle stem) 522
4110-021 Steering arm / wheel 524
4180-002 Steering / radial bearing 526
5000 Electrical System 527
5160-011 General alarm signal 528
5190-004 Battery cut out contactor / plug (Line co 530
5190-025 Battery cut out contactor / plug (battery 532
5230-004 Voltage / battery indicator 534
5290-001 Hourmeter / speedometer 536
5310-001 Start / stop switch 538
5310-024 Start / stop switch (Prime-Trak cylinder 540
5330-011 Speed controls 542
5360-003 Relay, electrical modules (Relay) 544
5360-004 Relay, electrical modules (Time delay) 546
5390-004 Control cables / harness (Handle head) 548
5390-011 Control cables / harness (Control wire) 550
5430-023 Motor cables, resistors (24 Volt, 400 Amp 552
5460-021 Transistor panel (24V, 400 amp system) Ef 554
5510-013 Micro switches 556
5810-013 Pump motor (24 Volt) 558
6000 Hydraulic System 559
6100-021 Hydraulic pump 560
6100-022 Hydraulic pump (Prime-Trak) 562
6125-018 Hoses, pipes, connections, mounting point 564
6125-019 Hoses, pipes, connections, mounting point 566
7000 Operating Functions – Lifting Device 567
7310-011 Lift cylinder 568
7310-013 Lift cylinder (With grease fitting) 570
7400-002 Lift and carrying devices (Package guard) 572
9000 Options/Attachments 573
9660-009 Electrical heater 574
9660-010 Electrical heater (24 Volt) 576
9910-000 Electrical controllers (Handset) 578
9999-000 Special tools and lubrications 580
Back Cover 581
Front Cover 582
Parts Ordering Instructions 583
General Information 584
Index 587
0000 Chassis 590
0300-000 591
0300-000 Frame / Chassis Serial Number 25334001 – 592
0340-000 Inspection covers (Shields & guards) 594
0341-000 Inspection covers (“EE” electrical box) 596
0342-000 Inspection covers (Splash guard) 598
0390-000 Battery compartment parts 600
0640-000 Drivers controls (speed & direction) 602
0850-000 Signs, warnings 604
1000 Motors 606
1750-000 Pump motor 608
1760-101 Drive motor 610
2000 Transmission/Drive Gear 612
2550-000 Mechanical drive gear unit 614
3000 Brake/Wheel System 616
3300-000 Parking brake system 618
3360-000 Brake drum / disc assembly 620
3530-000 Drive wheel 622
3540-000 Support / swivel wheel 624
3550-000 Load wheels 626
3560-000 Stabilizer wheel 628
3580-000 Guide wheels 630
4000 Steering System 632
4110-000 Steering arm / wheel (Handle stem and bra 634
4111-000 Steering arm / wheel (Control head assemb 636
4180-000 Steering / radial bearing 638
5000 Electrical System 640
5160-000 General alarm signal 642
5180-000 Current collector, cable drum 644
5190-000 Battery connector 646
5192-100 300 Amp system line contactor 648
5192-200 200/300 Amp system “EE” line contactor 650
5230-000 Voltage / battery indicator 652
5290-000 Hourmeter / speedometer 654
5310-000 Start / stop switch 656
5310-100 Start / stop switch (Prime-Trak cylinder 658
5330-000 Speed controls 660
5360-000 Relay, electrical modules (Relay) 662
5360-100 Relay, electrical modules (Time delay) 664
5390-000 Control cables / harness (Handle head) 666
5390-100 Control cables / harness (Control wire) 668
5430-000 Motor cables 670
5460-000 Transistor panel Serial number 27179000 – 672
5460-001 Transistor panel Serial number 27300001 – 674
5510-000 Micro switches 676
6000 Hydraulic System 678
6100-000 Hydraulic pump 680
6100-100 Hydraulic pump (Prime-Trak) 682
6125-000 Hoses, pipes, connections, mounting point 684
6125-100 Prime-Trak hydraulic system assembly 686
6420-000 Lift cylinder 688
6420-001 Lift cylinder (With grease fitting) 690
7000 Operating Function – Lifting Device 692
7400-000 Lift and carrying devices (Package guard) 694
8000 Peripheral/Installation Equipment 696
9000 Options/Attachments 698
9660-000 Electrical heater 700
9660-100 Electrical heater 702
10000 Tools 704
10010-00 Electrical controllers (Handset) 706
10020-00 Special tools and lubrications 708
Back Cover 709
Front Cover 710
Parts Ordering Instructions 712
General Information 713
Index 717
0000 Chassis 722
0300-000 Frame / Chassis Serial Number 25334001 – UP 724
0340-000 Inspection covers (Shields & guards) 726
0341-000 Inspection covers (“EE” electrical box) 728
0342-000 Inspection covers (Splash guard) 730
0390-000 Battery compartment parts 732
0640-000 Drivers controls (speed & direction) 734
0850-000 Signs, warnings 736
1000 Motors 738
1750-000 Pump motor 740
1760-101 Drive motor 742
2000 Transmission / Drive Gear 744
2550-000 Mechanical drive gear unit 746
3000 Brake / Wheel System 748
3300-000 Parking brake system 750
3360-000 Brake drum / disc assembly 752
3530-000 Drive wheel 754
3540-000 Support / swivel wheel 756
3550-000 Load wheels 758
3560-000 Caster wheel 760
3580-000 Guide wheels Serial Number 25268001 – 29249000 762
4000 Steering System 764
4110-000 Steering arm / wheel (Handle stem and brake levers) 766
4111-000 Steering arm / wheel (Control head assembly) 768
4180-000 Steering / radial bearing 770
5000 Electrical System 772
5160-000 General alarm signal 774
5180-000 Current collector, cable drum 776
5190-000 Battery connector 778
5192-100 300 Amp system line contactor 780
5192-200 200/300 Amp system “EE” line contactor 782
5230-000 Voltage / battery indicator 784
5290-000 Hourmeter / speedometer 786
5310-000 Start / stop switch 788
5310-100 Start / stop switch (Prime-Trak cylinder switch) 790
5330-000 Speed controls 792
5360-000 Relay, electrical modules (Relay) 794
5360-100 Relay, electrical modules (Time delay) 796
5390-000 Control cables / harness (Handle head) 798
5390-100 Control cables / harness (Control wire) 800
5430-000 Motor cables 802
5460-001 Transistor panel Serial number 27179000 – UP 804
5510-000 Micro switches 806
5910-000 Control circuit breaker 808
5911-000 Power circuit breaker 810
5921-000 Solenoid 812
6000 Hydraulic System 814
6100-000 Hydraulic pump 816
6100-100 Hydraulic pump (Prime-Trak) 818
6125-001 Hoses, pipes, connections, mounting points 820
6125-100 Prime-Trak hydraulic system assembly 822
6420-000 Lift cylinder 824
6420-001 Lift cylinder (With grease fitting) 826
7000 Operating Function – Lifting Device 828
7400-000 Lift and carrying devices (Package guard) 830
8000 Peripheral / Installation Equipment 832
9000 Options / Attachments 834
9660-000 Electrical heater 836
9660-100 Electrical heater 838
10000 Tools 840
10010-000 Electrical controllers (Handset) 842
10020-000 Special tools and lubrications 844
11000 Numerical Index 846
CMX Electical Truck Numerical Index 848
Back Cover 855
F r o n t C o v e r 856
Parts Ordering Instructions 858
General Information 859
Art for index 860
Index 862
0000 Chassis 866
0300-001 Frame / Chassis Serial Number 29249001 – UP 868
0340-000 Inspection covers (Shields & guards) 870
0341-000 Inspection covers (“EE” electrical box) 872
0342-000 Inspection covers (Splash guard) 874
0390-000 Battery compartment parts 876
0640-000 Drivers controls (speed & direction) 878
0850-001 Signs, warnings Serial Number 31136001 – UP 880
1000 Motors 882
1750-000 Pump motor 884
1760-102 Drive motor 886
2000 Transmission / Drive Gear 888
2550-000 Mechanical drive gear unit 890
3000 Brake / Wheel System 892
3300-000 Parking brake system 894
3360-000 Brake drum / disc assembly 896
3530-000 Drive wheel 898
3540-000 Support / swivel wheel 900
3550-000 Load wheels 902
3560-000 Caster wheel 904
3580-001 Guide wheels Serial Number 29249001 – UP 906
3580-100 Guide wheels (Skids) Serial Number 29249001 – UP 908
4000 Steering System 910
4110-000 Steering arm / wheel (Handle stem and brake levers) 912
4111-000 Steering arm / wheel (Control head assembly) 914
4180-000 Steering / radial bearing 916
5000 Electrical System 918
5160-000 General alarm signal 920
5180-000 Current collector, cable drum 922
5190-000 Battery connector 924
5192-100 300 Amp system line contactor 926
5192-200 200/300 Amp system “EE” line contactor 928
5230-000 Voltage / battery indicator 930
5290-000 Hourmeter / speedometer 932
5310-000 Start / stop switch 934
5310-100 Start / stop switch (Prime-Trak cylinder switch) 936
5330-000 Speed controls 938
5360-000 Relay, electrical modules (Relay) 940
5360-100 Relay, electrical modules (Time delay) 942
5390-000 Control cables / harness (Handle head) 944
5390-100 Control cables / harness (Control wire) 946
5430-000 Motor cables 948
5460-001 Transistor panel Serial number 27179000 – UP 950
5510-001 Micro switches Serial number 27231001 – UP 952
5910-000 Control circuit breaker 954
5911-000 Power circuit breaker 956
5921-000 Solenoid 958
6000 Hydraulic System 960
6100-000 Hydraulic pump 962
6100-100 Hydraulic pump (Prime-Trak) 964
6125-001 Hoses, pipes, connections, mounting points 966
6125-100 Prime-Trak hydraulic system assembly 968
6420-001 Lift cylinder Serial number 29248001 – UP 970
6420-101 Lift cylinder (With grease fitting) Serial number 29248001 – UP 972
7000 Operating Function – Lifting Device 974
7400-000 Lift and carrying devices (Package guard) 976
8000 Peripheral / Installation Equipment 978
9000 Options / Attachments 980
9660-000 Electrical heater 982
9660-100 Electrical heater 984
10000 Tools 986
10010-000 Electrical controllers (Handset) 988
10020-000 Special tools and lubrications 990
11000 Alphabetical/ Numerical Index 992
Alphabetical Index 994
Numerical Index 998
Back Cover1003
Front Cove r1004
Parts Ordering Instructions1006
General Information1007
Art for index1008
Index1010
0000 Chassis1014
0300-001 Frame / Chassis Serial Number 29249001 – UP1016
0340-001 Inspection covers (Shields & guards)1018
0341-000 Inspection covers (“EE” electrical box)1020
0342-000 Inspection covers (Splash guard)1022
0390-000 Battery compartment parts1024
0640-000 Drivers controls (speed & direction)1026
0850-001 Signs, warnings Serial Number 31136001 – UP1028
1000 Motors1030
1750-001 24 Volt Pump motor Serial number 32042000 – UP1032
1760-102 Drive motor1034
2000 Transmission / Drive Gear1036
2550-000 Mechanical drive gear unit1038
3000 Brake / Wheel System1040
3300-001 Parking brake system1042
3360-000 Brake drum / disc assembly1044
3530-000 Drive wheel1046
3540-000 Support / swivel wheel1048
3550-000 Load wheels1050
3560-000 Caster wheel1052
3580-001 Guide wheels Serial Number 29249001 – UP1054
3580-100 Guide wheels (Skids) Serial Number 29249001 – UP1056
4000 Steering System1058
4110-000 Steering arm / wheel (Handle stem and brake levers)1060
4111-000 Steering arm / wheel (Control head assembly)1062
4180-000 Steering / radial bearing1064
5000 Electrical System1066
5160-000 General alarm signal1068
5180-000 Current collector, cable drum1070
5190-000 Battery connector1072
5192-100 300 Amp system line contactor1074
5192-200 200/300 Amp system “EE” line contactor1076
5230-000 Voltage / battery indicator1078
5290-000 Hourmeter / speedometer1080
5310-000 Start / stop switch1082
5310-100 Start / stop switch (Prime-Trak cylinder switch)1084
5330-000 Speed controls1086
5360-000 Relay, electrical modules (Relay)1088
5360-100 Relay, electrical modules (Time delay)1090
5390-000 Control cables / harness (Handle head)1092
5390-101 Control cables / harness (Control wire)1094
5430-000 Motor cables1096
5460-001 Transistor panel Serial number 27179000 – UP1098
5510-001 Micro switches Serial number 27231001 – UP1100
5910-000 Control circuit breaker1102
5911-000 Power circuit breaker1104
5921-000 Solenoid1106
6000 Hydraulic System1108
6100-001 CMX-60 Hydraulic pump Serial number 32042000 – UP1110
6100-050 CMX-80 Hydraulic pump Serial number 32042000 – UP1112
6100-100 Hydraulic pump (Prime-Trak)1114
6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 – UP1116
6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 – UP1118
6420-001 Lift cylinder Serial number 29248001 – UP1120
6420-101 Lift cylinder (With grease fitting) Serial number 29248001 – UP1122
7000 Operating Function – Lifting Device1124
7400-000 Lift and carrying devices (Package guard)1126
8000 Peripheral / Installation Equipment1128
9000 Options / Attachments1130
9660-000 Electrical heater1132
9660-100 Electrical heater1134
10000 Tools1136
10010-000 Electrical controllers (Handset)1138
10020-000 Special tools and lubrications1140
11000 Alphabetical/ Numerical Index1142
Alphabetical Index1144
Numerical Index1148
Back Cover1153
Front Cover1154
Parts Ordering Instructions1155
General Information1156
Alphabetical Index1157
Section 001159
Section 100 61
Figure # 101 61
Numerical Index 64
Back Cover 73
Front Cover 74
Parts Ordering Instructions 75
General Information 76
Alphabetical Index 77
Section 00 79
Section 100 281
Figure # 101 281
Numerical Index 284
Back Cover 291
Front Cover 292
Parts Ordering Insructions 293
General Information 294
Index 296
0000 Chassis 299
0300-001 Frame / Chassis 300
0340-008 Inspection covers (Shields & guards) 302
0390-004 Battery compartment parts 304
0640-018 Drivers controls (speed & direction) 306
0850-005 Signs, warnings 308
1000 Motors 309
1700-008 Electrical drive motor (24 Volt) 310
2000 Transmission/Drive Gear 311
2550-003 Mechanical drive gear unit 312
3000 Brake/Wheel System 313
3300-003 Parking brake system 314
3360-001 Brake drum/disc assembly 316
3530-001 Drive wheel 318
3540-005 Support / swivel wheel 320
3550-007 Fork / support arm / outrigger wheels 322
3560-002 Stabilizer wheel 324
3580-000 Guide wheels 326
4000 Steering System 327
4110-021 Steering arm / wheel 328
4110-022 Steering arm / wheel 330
4180-002 Steering / radial bearing 332
5000 Electrical System 333
5100-006 General electrical compartments 334
5100-007 General electrical compartments 336
5160-013 General alarm signal 338
5190-015 Battery cut out contactor / plug (battery 340
5230-003 Voltage / battery indicator 342
5290-001 Hourmeter / speedometer 344
5310-018 Start / stop switch 346
5330-011 Speed controls 348
5390-004 Control cables / harness (Handle head) 350
5440-002 Direction contactors (24 Volt) 352
5450-001 Speed contactors (1A) 24 Volt 354
5510-013 Micro switches 356
5810-013 Pump motor (24 Volt) 358
6000 Hydraulic System 359
6100-021 Hydraulic pump 360
6100-022 Hydraulic pump (Prime-Trak) 362
6125-018 Hoses, pipes, connections, mounting point 364
6125-019 Hoses, pipes, connections, mounting point 366
7000 Operating Function – Lifting Device 367
7310-011 Lift cylinder 368
7400-002 Lift and carrying devices (Package guard) 370
9000 Options/Attachments 371
9660-002 Electrical heater 372
9999-000 Special tools and lubrications 374
Back Cover 375
Front Cover 376
Parts Ordering Instructions 377
General Information 378
Index 380
0000 Chassis 383
0300-001 Frame / Chassis 384
0340-008 Inspection covers (Shields & guards) 386
0340-020 Inspection covers (“EE” electrical box) 388
0340-021 Inspection covers (Splash guard) 390
0390-004 Battery compartment parts 392
0640-018 Drivers controls (speed & direction) 394
0850-005 Signs, warnings 396
1000 Motors 397
1700-004 Electrical drive motor (24 Volt 300/400 A 398
2000 Transmission/Drive Gear 399
2550-003 Mechanical drive gear unit 400
3000 Brake/Wheel System 401
3300-003 Parking brake system 402
3360-001 Brake drum/disc assembly 404
3530-001 Drive wheel 406
3540-005 Support / swivel wheel 408
3550-007 Fork / support arm / outrigger wheels 410
3560-002 Stabilizer wheel 412
3580-002 Guide wheels 414
4000 Steering System 415
4110-021 Steering arm / wheel 416
4110-032 Steering arm / wheel (Handle stem and bra 418
4180-002 Steering / radial bearing 420
5000 Electrical System 421
5160-011 General alarm signal 422
5180-004 Current collector, cable drum 424
5190-011 Battery cut out contactor / plug (300/400 426
5190-025 Battery cut out contactor / plug (battery 428
5230-004 Voltage / battery indicator 430
5290-001 Hourmeter / speedometer 432
5310-018 Start / stop switch 434
5310-024 Start / stop switch (Prime-Trak cylinder 436
5330-011 Speed controls 438
5360-003 Relay, electrical modules (Relay) 440
5360-004 Relay, electrical modules (Time delay) 442
5390-004 Control cables / harness (Handle head) 444
5390-034 Control cables / harness (Control wire) 446
5430-023 Motor cables, resistors (24 Volt, 400 Amp 448
5460-019 Transistor panel (24 Volt, 400 amp system 450
5510-013 Micro switches 452
5810-013 Pump motor (24 Volt) 454
6000 Hydraulic System 455
6100-021 Hydraulic pump 456
6100-022 Hydraulic pump (Prime-Trak) 458
6125-018 Hoses, pipes, connections, mounting point 460
6125-019 Hoses, pipes, connections, mounting point 462
7000 Operating Function – Lifting Device 463
7310-011 Lift cylinder 464
7310-013 Lift cylinder (With grease fitting) 466
7400-002 Lift and carrying devices (Package guard) 468
9000 Options/Attachments 469
9660-009 Electrical heater 470
9660-010 Electrical heater (24 Volt) 472
9910-000 Electrical controllers (Handset) 474
9999-000 Special tools and lubrications 476
Back Cover 477
Front Cover 478
Parts Ordering Instructions 479
General Information 480
Index 482
0000 Chassis 485
0300-010 Frame / Chassis 486
0340-021 Inspection covers (Splash guard) 488
0340-028 Inspection covers (Side cover) 490
0340-029 Inspection covers (Shields & guards) 492
0390-004 Battery compartment parts 494
0480-000 Bumpers, shock absorbers 496
0640-018 Drivers controls (speed & direction) 498
0850-016 Signs, warnings 500
1000 Motors 501
1700-004 Electrical drive motor (24 Volt 300/400 A 502
2000 Transmission/Drive Gear 503
2550-003 Mechanical drive gear unit 504
3000 Brake/Wheel System 505
3300-006 Parking brake system 506
3360-001 Brake drum/disc assembly 508
3530-001 Drive wheel 510
3540-000 Support / swivel wheel (Pivot) 512
3540-005 Support / swivel wheel 514
3550-007 Fork / support arm / outrigger wheels 516
3560-002 Stabilizer wheel 518
3580-002 Guide wheels 520
4000 Steering System 521
4110-001 Steering arm / wheel (Handle stem) 522
4110-021 Steering arm / wheel 524
4180-002 Steering / radial bearing 526
5000 Electrical System 527
5160-011 General alarm signal 528
5190-004 Battery cut out contactor / plug (Line co 530
5190-025 Battery cut out contactor / plug (battery 532
5230-004 Voltage / battery indicator 534
5290-001 Hourmeter / speedometer 536
5310-001 Start / stop switch 538
5310-024 Start / stop switch (Prime-Trak cylinder 540
5330-011 Speed controls 542
5360-003 Relay, electrical modules (Relay) 544
5360-004 Relay, electrical modules (Time delay) 546
5390-004 Control cables / harness (Handle head) 548
5390-011 Control cables / harness (Control wire) 550
5430-023 Motor cables, resistors (24 Volt, 400 Amp 552
5460-021 Transistor panel (24V, 400 amp system) Ef 554
5510-013 Micro switches 556
5810-013 Pump motor (24 Volt) 558
6000 Hydraulic System 559
6100-021 Hydraulic pump 560
6100-022 Hydraulic pump (Prime-Trak) 562
6125-018 Hoses, pipes, connections, mounting point 564
6125-019 Hoses, pipes, connections, mounting point 566
7000 Operating Functions – Lifting Device 567
7310-011 Lift cylinder 568
7310-013 Lift cylinder (With grease fitting) 570
7400-002 Lift and carrying devices (Package guard) 572
9000 Options/Attachments 573
9660-009 Electrical heater 574
9660-010 Electrical heater (24 Volt) 576
9910-000 Electrical controllers (Handset) 578
9999-000 Special tools and lubrications 580
Back Cover 581
Front Cover 582
Parts Ordering Instructions 583
General Information 584
Index 587
0000 Chassis 590
0300-000 591
0300-000 Frame / Chassis Serial Number 25334001 – 592
0340-000 Inspection covers (Shields & guards) 594
0341-000 Inspection covers (“EE” electrical box) 596
0342-000 Inspection covers (Splash guard) 598
0390-000 Battery compartment parts 600
0640-000 Drivers controls (speed & direction) 602
0850-000 Signs, warnings 604
1000 Motors 606
1750-000 Pump motor 608
1760-101 Drive motor 610
2000 Transmission/Drive Gear 612
2550-000 Mechanical drive gear unit 614
3000 Brake/Wheel System 616
3300-000 Parking brake system 618
3360-000 Brake drum / disc assembly 620
3530-000 Drive wheel 622
3540-000 Support / swivel wheel 624
3550-000 Load wheels 626
3560-000 Stabilizer wheel 628
3580-000 Guide wheels 630
4000 Steering System 632
4110-000 Steering arm / wheel (Handle stem and bra 634
4111-000 Steering arm / wheel (Control head assemb 636
4180-000 Steering / radial bearing 638
5000 Electrical System 640
5160-000 General alarm signal 642
5180-000 Current collector, cable drum 644
5190-000 Battery connector 646
5192-100 300 Amp system line contactor 648
5192-200 200/300 Amp system “EE” line contactor 650
5230-000 Voltage / battery indicator 652
5290-000 Hourmeter / speedometer 654
5310-000 Start / stop switch 656
5310-100 Start / stop switch (Prime-Trak cylinder 658
5330-000 Speed controls 660
5360-000 Relay, electrical modules (Relay) 662
5360-100 Relay, electrical modules (Time delay) 664
5390-000 Control cables / harness (Handle head) 666
5390-100 Control cables / harness (Control wire) 668
5430-000 Motor cables 670
5460-000 Transistor panel Serial number 27179000 – 672
5460-001 Transistor panel Serial number 27300001 – 674
5510-000 Micro switches 676
6000 Hydraulic System 678
6100-000 Hydraulic pump 680
6100-100 Hydraulic pump (Prime-Trak) 682
6125-000 Hoses, pipes, connections, mounting point 684
6125-100 Prime-Trak hydraulic system assembly 686
6420-000 Lift cylinder 688
6420-001 Lift cylinder (With grease fitting) 690
7000 Operating Function – Lifting Device 692
7400-000 Lift and carrying devices (Package guard) 694
8000 Peripheral/Installation Equipment 696
9000 Options/Attachments 698
9660-000 Electrical heater 700
9660-100 Electrical heater 702
10000 Tools 704
10010-00 Electrical controllers (Handset) 706
10020-00 Special tools and lubrications 708
Back Cover 709
Front Cover 710
Parts Ordering Instructions 712
General Information 713
Index 717
0000 Chassis 722
0300-000 Frame / Chassis Serial Number 25334001 – UP 724
0340-000 Inspection covers (Shields & guards) 726
0341-000 Inspection covers (“EE” electrical box) 728
0342-000 Inspection covers (Splash guard) 730
0390-000 Battery compartment parts 732
0640-000 Drivers controls (speed & direction) 734
0850-000 Signs, warnings 736
1000 Motors 738
1750-000 Pump motor 740
1760-101 Drive motor 742
2000 Transmission / Drive Gear 744
2550-000 Mechanical drive gear unit 746
3000 Brake / Wheel System 748
3300-000 Parking brake system 750
3360-000 Brake drum / disc assembly 752
3530-000 Drive wheel 754
3540-000 Support / swivel wheel 756
3550-000 Load wheels 758
3560-000 Caster wheel 760
3580-000 Guide wheels Serial Number 25268001 – 29249000 762
4000 Steering System 764
4110-000 Steering arm / wheel (Handle stem and brake levers) 766
4111-000 Steering arm / wheel (Control head assembly) 768
4180-000 Steering / radial bearing 770
5000 Electrical System 772
5160-000 General alarm signal 774
5180-000 Current collector, cable drum 776
5190-000 Battery connector 778
5192-100 300 Amp system line contactor 780
5192-200 200/300 Amp system “EE” line contactor 782
5230-000 Voltage / battery indicator 784
5290-000 Hourmeter / speedometer 786
5310-000 Start / stop switch 788
5310-100 Start / stop switch (Prime-Trak cylinder switch) 790
5330-000 Speed controls 792
5360-000 Relay, electrical modules (Relay) 794
5360-100 Relay, electrical modules (Time delay) 796
5390-000 Control cables / harness (Handle head) 798
5390-100 Control cables / harness (Control wire) 800
5430-000 Motor cables 802
5460-001 Transistor panel Serial number 27179000 – UP 804
5510-000 Micro switches 806
5910-000 Control circuit breaker 808
5911-000 Power circuit breaker 810
5921-000 Solenoid 812
6000 Hydraulic System 814
6100-000 Hydraulic pump 816
6100-100 Hydraulic pump (Prime-Trak) 818
6125-001 Hoses, pipes, connections, mounting points 820
6125-100 Prime-Trak hydraulic system assembly 822
6420-000 Lift cylinder 824
6420-001 Lift cylinder (With grease fitting) 826
7000 Operating Function – Lifting Device 828
7400-000 Lift and carrying devices (Package guard) 830
8000 Peripheral / Installation Equipment 832
9000 Options / Attachments 834
9660-000 Electrical heater 836
9660-100 Electrical heater 838
10000 Tools 840
10010-000 Electrical controllers (Handset) 842
10020-000 Special tools and lubrications 844
11000 Numerical Index 846
CMX Electical Truck Numerical Index 848
Back Cover 855
F r o n t C o v e r 856
Parts Ordering Instructions 858
General Information 859
Art for index 860
Index 862
0000 Chassis 866
0300-001 Frame / Chassis Serial Number 29249001 – UP 868
0340-000 Inspection covers (Shields & guards) 870
0341-000 Inspection covers (“EE” electrical box) 872
0342-000 Inspection covers (Splash guard) 874
0390-000 Battery compartment parts 876
0640-000 Drivers controls (speed & direction) 878
0850-001 Signs, warnings Serial Number 31136001 – UP 880
1000 Motors 882
1750-000 Pump motor 884
1760-102 Drive motor 886
2000 Transmission / Drive Gear 888
2550-000 Mechanical drive gear unit 890
3000 Brake / Wheel System 892
3300-000 Parking brake system 894
3360-000 Brake drum / disc assembly 896
3530-000 Drive wheel 898
3540-000 Support / swivel wheel 900
3550-000 Load wheels 902
3560-000 Caster wheel 904
3580-001 Guide wheels Serial Number 29249001 – UP 906
3580-100 Guide wheels (Skids) Serial Number 29249001 – UP 908
4000 Steering System 910
4110-000 Steering arm / wheel (Handle stem and brake levers) 912
4111-000 Steering arm / wheel (Control head assembly) 914
4180-000 Steering / radial bearing 916
5000 Electrical System 918
5160-000 General alarm signal 920
5180-000 Current collector, cable drum 922
5190-000 Battery connector 924
5192-100 300 Amp system line contactor 926
5192-200 200/300 Amp system “EE” line contactor 928
5230-000 Voltage / battery indicator 930
5290-000 Hourmeter / speedometer 932
5310-000 Start / stop switch 934
5310-100 Start / stop switch (Prime-Trak cylinder switch) 936
5330-000 Speed controls 938
5360-000 Relay, electrical modules (Relay) 940
5360-100 Relay, electrical modules (Time delay) 942
5390-000 Control cables / harness (Handle head) 944
5390-100 Control cables / harness (Control wire) 946
5430-000 Motor cables 948
5460-001 Transistor panel Serial number 27179000 – UP 950
5510-001 Micro switches Serial number 27231001 – UP 952
5910-000 Control circuit breaker 954
5911-000 Power circuit breaker 956
5921-000 Solenoid 958
6000 Hydraulic System 960
6100-000 Hydraulic pump 962
6100-100 Hydraulic pump (Prime-Trak) 964
6125-001 Hoses, pipes, connections, mounting points 966
6125-100 Prime-Trak hydraulic system assembly 968
6420-001 Lift cylinder Serial number 29248001 – UP 970
6420-101 Lift cylinder (With grease fitting) Serial number 29248001 – UP 972
7000 Operating Function – Lifting Device 974
7400-000 Lift and carrying devices (Package guard) 976
8000 Peripheral / Installation Equipment 978
9000 Options / Attachments 980
9660-000 Electrical heater 982
9660-100 Electrical heater 984
10000 Tools 986
10010-000 Electrical controllers (Handset) 988
10020-000 Special tools and lubrications 990
11000 Alphabetical/ Numerical Index 992
Alphabetical Index 994
Numerical Index 998
Back Cover1003
Front Cove r1004
Parts Ordering Instructions1006
General Information1007
Art for index1008
Index1010
0000 Chassis1014
0300-001 Frame / Chassis Serial Number 29249001 – UP1016
0340-001 Inspection covers (Shields & guards)1018
0341-000 Inspection covers (“EE” electrical box)1020
0342-000 Inspection covers (Splash guard)1022
0390-000 Battery compartment parts1024
0640-000 Drivers controls (speed & direction)1026
0850-001 Signs, warnings Serial Number 31136001 – UP1028
1000 Motors1030
1750-001 24 Volt Pump motor Serial number 32042000 – UP1032
1760-102 Drive motor1034
2000 Transmission / Drive Gear1036
2550-000 Mechanical drive gear unit1038
3000 Brake / Wheel System1040
3300-001 Parking brake system1042
3360-000 Brake drum / disc assembly1044
3530-000 Drive wheel1046
3540-000 Support / swivel wheel1048
3550-000 Load wheels1050
3560-000 Caster wheel1052
3580-001 Guide wheels Serial Number 29249001 – UP1054
3580-100 Guide wheels (Skids) Serial Number 29249001 – UP1056
4000 Steering System1058
4110-000 Steering arm / wheel (Handle stem and brake levers)1060
4111-000 Steering arm / wheel (Control head assembly)1062
4180-000 Steering / radial bearing1064
5000 Electrical System1066
5160-000 General alarm signal1068
5180-000 Current collector, cable drum1070
5190-000 Battery connector1072
5192-100 300 Amp system line contactor1074
5192-200 200/300 Amp system “EE” line contactor1076
5230-000 Voltage / battery indicator1078
5290-000 Hourmeter / speedometer1080
5310-000 Start / stop switch1082
5310-100 Start / stop switch (Prime-Trak cylinder switch)1084
5330-000 Speed controls1086
5360-000 Relay, electrical modules (Relay)1088
5360-100 Relay, electrical modules (Time delay)1090
5390-000 Control cables / harness (Handle head)1092
5390-101 Control cables / harness (Control wire)1094
5430-000 Motor cables1096
5460-001 Transistor panel Serial number 27179000 – UP1098
5510-001 Micro switches Serial number 27231001 – UP1100
5910-000 Control circuit breaker1102
5911-000 Power circuit breaker1104
5921-000 Solenoid1106
6000 Hydraulic System1108
6100-001 CMX-60 Hydraulic pump Serial number 32042000 – UP1110
6100-050 CMX-80 Hydraulic pump Serial number 32042000 – UP1112
6100-100 Hydraulic pump (Prime-Trak)1114
6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 – UP1116
6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 – UP1118
6420-001 Lift cylinder Serial number 29248001 – UP1120
6420-101 Lift cylinder (With grease fitting) Serial number 29248001 – UP1122
7000 Operating Function – Lifting Device1124
7400-000 Lift and carrying devices (Package guard)1126
8000 Peripheral / Installation Equipment1128
9000 Options / Attachments1130
9660-000 Electrical heater1132
9660-100 Electrical heater1134
10000 Tools1136
10010-000 Electrical controllers (Handset)1138
10020-000 Special tools and lubrications1140
11000 Alphabetical/ Numerical Index1142
Alphabetical Index1144
Numerical Index1148
Back Cover1153
Front Cover1154
Parts Ordering Instructions1155
General Information1156
Alphabetical Index1157
Section 001159
Figure # 011159
Section 101161
Figure # 111161
Figure # 121163
Figure # 12A1165
Figure # 131167
Section 201169
Figure # 211169
Figure # 221170
Figure # 231171
Figure # 241173
Figure # 251175
Figure # 261177
Figure # 271179
Section 301181
Figure # 311181
Figure # 321182
Figure # 331183
Figure # 341185
Figure # 351187
Figure # 361188
Figure # 371189
Figure # 381191
Section 401193
Figure # 411193
Figure # 421195
Figure # 431197
Figure # 441199
Figure # 451201
Figure # 461203
Section 501205
Figure # 511205
Section 1001207
Figure # 1011207
Numerical Index1210
Back Cover1218
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