BT Forklift CMX6080 Operator Manuals – PDF DOWNLOAD

BT Forklift CMX6080 Operator Manuals – PDF DOWNLOAD

FILE DETAILS:

BT Forklift CMX6080 Operator Manuals – PDF DOWNLOAD

Language : English,
Pages :695
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift CMX6080 Operator Manuals – PDF DOWNLOAD

Front Cover 2
Important Notice 3
Foreword 4
Table of Contents 5
Drive Safely 6
Introduction 7
To New BT Prime-Mover Owners 7
Preliminary Service 8
Right, Left, Front, and Rear Sides 8
Operator 9
Operating Practices 10
Operating Rules and Instructions 10
Operator Qualifications 10
Operator Training 11
Operator Responsibility 11
When a Powered Industrial Truck is to be Left Unattended 12
When a Powered Industrial Truck is Traveling 12
Loading 14
Operator Prechecks and Inspection 14
Data Plate and Decals 16
Operating Warnings 17
Warning Decals 18
Controls and Equipment 19
The Control Handle 19
Raise Switch 20
Lower Switch 20
Horn Switch 20
Direction and Speed 20
Brake Lever Controls 21
Parking Brake Lever 21
Braking Using Plugging Function 22
Key Switch 23
Emergency Disconnect Button 23
Hourmeter (optional) 24
Battery Discharge Indicator/Hourmeter (optional) 24
BDI/Hourmeter with Lift Interrupt (optional) 24
Before Operation Inspection 25
Stopping Unit 28
Parking 29
Battery Retainment/Care 30
Adding Water 31
Cleaning Terminals & Cable Connections 31
Specifications and Lubrications 32
Service Intervals 33
Field Modifications 34
Back Cover 35
Front Cover 36
Important Notice 37
Foreword 38
Table of Contents 39
Drive Safely 40
Introduction 41
To New BT Prime-Mover Owners 41
Preliminary Service 42
Right, Left, Front and Rear Sides 42
Operator 43
Operating Practices 44
Operating Rules and Instructions 44
Operator Qualifications 44
Operator Training 45
Operator Responsibility 45
When a Powered Industrial Truck is to be Left Unattended 46
When a Powered Industrial Truck is Traveling 46
Loading 48
Operator Prechecks and Inspection 48
Data Plate and Decals 50
Operator Warnings 51
Parking Brake Warning 52
Warning Decals 52
Controls and Equipment 53
The Control Handle 53
Raise Switch 54
Lower Switch 54
Horn Switch 54
Direction and Speed 54
Brake Lever Controls 55
Parking Brake Lever 55
Braking Using Plugging Function 56
Dash Panel Assembly 57
Prime-Trak Rocker Switch 58
Emergency Disconnect Button 58
Key Switch 58
Battery Discharge Indicator/Hourmeter 59
BDI/Hourmeter with Lift Interrupt (optional) 59
Remote Lift/Lower Switches 60
Before Operation Inspection 61
Stopping Unit 65
Battery Retainment/Care 66
Adding Water 67
Cleaning Terminals & Cable Connections 67
Specifications and Lubrications 68
Service Intervals 69
Field Modifications 70
Back Cover 71
Front Cover 72
Important Notice 73
Foreword 74
Table of Contents 75
Drive Safely 76
Introduction 77
To New BT Prime-Mover Owners 77
Preliminary Service 78
Right, Left, Front, and Rear Sides 78
Operator 79
Operating Practices 80
Operating Rules and Instructions 80
Operator Qualifications 80
Operator Training 81
Operator Responsibility 81
When a Powered Industrial Truck is to be Left Unattended 82
When a Powered Industrial Truck is Traveling 82
Loading 84
Operator Prechecks and Inspection 84
Data Plate and Decals 86
Operating Warnings 87
Warning Decals 88
Controls and Equipment 89
The Control Handle 89
Raise Switch 90
Lower Switch 90
Horn Switch 90
Direction and Speed 90
Brake Lever Controls 91
Parking Brake Lever 91
Braking Using Plugging Function 92
Key Switch 93
Emergency Disconnect Button 93
Hourmeter (optional) 94
Battery Discharge Indicator/Hourmeter (optional) 94
BDI/Hourmeter with Lift Interrupt (optional) 94
Before Operation Inspection 95
Stopping Unit 98
Parking 99
Battery Retainment/Care100
Adding Water101
Cleaning Terminals & Cable Connections101
Specifications and Lubrications102
Service Intervals103
Field Modifications104
Back Cover105
Front Cover106
Important Notice107
Foreword108
Table of Contents109
Drive Safely110
Introduction111
To New BT Prime-Mover Owners111
Preliminary Service112
Right, Left, Front and Rear Sides112
Operator113
Operating Practices114
Operating Rules and Instructions114
Operator Qualifications114
Operator Training115
Operator Responsibility115
When a Powered Industrial Truck is to be Left Unattended116
When a Powered Industrial Truck is Traveling116
Loading118
Operator Prechecks and Inspection118
Data Plate and Decals120
Operating Warnings121
Parking Brake Warnings122
Warning Decals122
Controls and Equipment123
The Control Handle123
Raise Switch124
Lower Switch124
Horn Switch124
Direction and Speed124
Brake Lever Controls125
Parking Brake Lever125
Braking Using Plugging Function126
Dash Panel Assembly127
Prime-Trak Rocker Switch128
Emergency Disconnect Button128
Key Switch128
Battery Discharge Indicator/Hourmeter129
BDI/Hourmeter with Lift Interrupt (optional)129
Remote Lift/Lower Switches130
Before Operation Inspection131
Stopping Unit135
Parking136
Battery Retainment/Care137
Adding Water138
Cleaning Terminals & Cable Connections138
Specifications and Lubrications139
Service Intervals140
Field Modifications141
Back Cover143
Front Cover144
Important Notice145
Foreword146
Table of Contents147
Drive Safely148
Introduction149
To New BT Prime-Mover Owners149
Preliminary Service150
Right, Left, Front and Rear Sides150
Operator151
Operating Practices152
Operating Rules and Instructions152
Operator Qualifications152
Operator Training153
Operator Responsibility153
When a Powered Industrial Truck is to be Left Unattended154
When a Powered Industrial Truck is Traveling154
Loading156
Operator Prechecks and Inspection156
Data Plate and Decals158
Operating Warnings159
Parking Brake Warning160
Warning Decals160
Controls and Equipment161
The Control Handle161
Raise Switch162
Lower Switch162
Horn Switch162
Direction and Speed162
Brake Lever Controls163
Parking Brake Lever163
Braking Using Plugging Function164
Dash Panel Assembly165
Prime-Trak Rocker Switch166
Emergency Disconnect Button166
Key Switch166
Battery Discharge Indicator/Hourmeter167
BDI/Hourmeter with Lift Interrupt (optional)167
Remote Lift/Lower Switches168
Load Backrest (optional)169
Before Operation Inspection170
Stopping Unit174
Parking175
Battery Retainment/Care176
Adding Water177
Cleaning Terminals & Cable Connections177
Specifications and Lubrications178
Service Intervals179
Field Modifications180
Back Cover181
Front Cover182
Important Notice183
Foreword184
Table of Contents185
Drive Safely186
Introduction187
To New BT Prime-Mover Owners187
Preliminary Service188
Right, Left, Front and Rear Sides188
Operator189
Operating Practices190
Operating Rules and Instructions190
Operator Qualifications190
Operator Training191
Operator Responsibility191
When a Powered Industrial Truck is to be Left Unattended192
When a Powered Industrial Truck is Traveling192
Loading194
Operator Prechecks and Inspection194
Data Plate and Decals196
Operating Warnings197
Parking Brake Warning198
Warning Decals198
Controls and Equipment199
The Control Handle199
Raise Switch200
Lower Switch200
Horn Switch200
Direction and Speed200
Brake Lever Controls201
Parking Brake Lever201
Braking Using Plugging Function202
Dash Panel Assembly203
Prime-Trak Rocker Switch204
Emergency Disconnect Button204
Key Switch204
Battery Discharge Indicator/Hourmeter205
BDI/Hourmeter with Lift Interrupt (optional)205
Remote Lift/Lower Switches206
Tilting Control Handle207
Before Operation Inspection208
Stopping Unit212
Parking213
Battery Retainment/Care214
Adding Water215
Terminals & Cable Connections215
Specifications and Lubrications216
Service Intervals217
Field Modifications218
Back Cover219
Front Cover220
Operator’s Warning221
Foreword222
Table of Contents223
Safety Regulations225
Warning Symbols225
Prohibitory Symbols226
Ordinance Symbols226
General Safety Regulations227
Control227
Operating the Truck228
Operator’s Responsibility229
Working Area230
Driving and Conduct While Driving231
Handling Loads233
Parking the Truck234
Handling the Battery235
Maintenance and Repair236
Warning and Information Signs237
Warning and Information Signs237
Warning Decals238
Presentation of Truck239
Application Area for BT’s Trucks240
Prohibited Applications for BT’s Trucks240
Truck Data241
CMX Truck Dimensions242
Data Plate243
Presentation of Main Components244
Controls and Instruments246
Control Handle246
Control for Raising the Forks247
Control for Lowering the Forks247
Horn248
Travel Direction Selector and Speed Control248
Brake Lever Controls249
Braking Using Plugging Function250
Dash Controls and Locations251
Prime-Trak Switch251
Emergency Disconnect Switch251
Key Switch252
BDI/Hourmeter with Lift Interrupt253
Battery Discharge Indicator (BDI)253
Hourmeter254
Remote Lift/Lower Switches255
Tilting Control Handle256
Driving257
Starting the Truck258
Braking260
Steering262
Parking the Truck263
Transporting Loads264
General264
Collecting a Load267
Leaving a Load268
Battery269
Type of Battery269
Changing the Battery269
Charging the Battery271
General Prohibition271
Pre-charging272
During Charging272
After Charging273
Battery Maintenance274
Daily Service/Safety Checks276
Maintenance280
General Information280
Safety Regulations with Maintenance Work280
Cleaning and Washing284
General284
External Cleaning284
Cleaning the Motor Compartment284
Electrical Components285
Maintenance Chart286
Lubrication Chart290
Approved Oils and Grease291
Transporting and Storing the Truck292
Truck’s Dimensions and Weight as Standard292
Lifting the Truck292
Towing and Transporting a Disabled Truck293
Storing the Truck294
Battery294
Hydraulic System294
Drive Unit294
Starting After a Period of Disuse294
Recycling/Discarding295
Discarding the Battery295
Scrapping the Truck295
Chassis295
Hydraulic System296
Electrical System296
Back Cover297
Front Cover298
Operator’s Warning299
Foreword300
Table of Contents301
Safety Regulations303
Warning Symbols303
Prohibitory Symbols304
General Safety Regulations305
Control305
Operating the Truck306
Operator’s Responsibility307
Working Area308
Driving and Conduct While Driving309
Handling Loads311
Parking the Truck312
Handling the Battery313
Maintenance and Repair314
Warning and Information Signs315
Warning Decals316
Presentation of Truck317
Application Area for BT’s Trucks318
Prohibited Applications for BT’s Trucks318
Truck Data319
Truck Battery Dimensions319
CMX Truck Dimensions320
Data Plate321
Presentation of Main Components322
Controls and Instruments324
Control Handle324
Control for Raising the Forks325
Control for Lowering the Forks325
Horn326
Travel Direction Selector and Speed Control326
Brake Lever Controls327
Braking Using Plugging Function328
Dash Controls and Locations329
Prime-Trak Switch329
Emergency Disconnect Switch329
Key Switch330
BDI/Hourmeter with Lift Interrupt331
Battery Discharge Indicator (BDI)331
Hourmeter332
Remote Lift/Lower Switches333
Tilting Control Handle334
Driving335
Starting the Truck336
Braking338
Steering340
Parking the Truck341
Transporting Loads342
General342
Collecting a Load345
Leaving a Load346
Battery347
Type of Battery347
Changing the Battery347
Charging the Battery349
General Prohibition349
Pre-charging350
During Charging350
After Charging351
Battery Maintenance352
Daily Service/Safety Checks354
Maintenance358
General Information358
Safety Regulations with Maintenance Work358
Cleaning and Washing362
General362
External Cleaning362
Cleaning the Motor Compartment362
Electrical Components363
Maintenance Chart364
Lubrication Chart368
Approved Oils and Grease369
Transporting and Storing the Truck370
Truck’s Dimensions and Weight as Standard370
Lifting the Truck370
Towing and Transporting a Disabled Truck371
Storing the Truck372
Battery372
Hydraulic System372
Drive Unit372
Starting After a Period of Disuse372
Recycling/Discarding373
Discarding the Battery373
Scrapping the Truck373
Chassis373
Hydraulic System374
Electrical System374
Back Cover375
Front Cover376
Operator’s Warning377
Foreward378
Table of Contents379
Safety Regulations381
Warning Symbols381
Warning Levels381
Prohibitory Symbols382
Ordinance Symbols382
General Safety Regulations383
Control383
Operating the Truck384
Operator’s Responsibility385
Working Area386
Driving and Conduct While Driving387
Handling Loads389
Parking the Truck390
Handling the Battery391
Maintenance and Repair392
Warning and Information Signs393
Warning Decals394
Presentation of Truck395
Application Areas for BT’s Trucks396
Truck Data397
Truck Battery Dimensions397
CMX Truck Dimensions398
Data Plate399
Presentation of Main Components400
Controls and Instruments402
Control Handle402
Control for Raising the Forks403
Control for Lowering the Forks403
Horn404
Travel Direction Selector and Speed Control404
Brake Lever Controls405
Braking Using Plugging Function406
Dash Controls and Locations407
Prime-Trak Switch407
Emergency Disconnect Switch407
Key Switch408
BDI/Hourmeter with Lift Interrupt409
Battery Discharge Indicator (BDI)409
Hourmeter410
Remote Lift/Lower Switches411
Adjustable Tilting Control Handle412
Driving413
Starting the Truck414
Braking416
Steering418
Parking the Truck419
Transporting Loads420
General420
Collecting a Load423
Leaving a Load424
Battery425
Type of Battery425
Changing the Battery425
Charging the Battery427
General Prohibition427
Pre-charging428
During Charging428
After Charging429
Battery Maintenance430
Each Week430
Each Month431
Daily Service/Safety Checks432
Special Equipment435
Maintenance436
General Information436
Safety Regulations with Maintenance Work436
Maintenance Work that can be Carried Out by You439
Maintenance Work that May be Carried out by Trained Maintenance Personnel439
Other Service and Repair Work439
Cleaning and Washing440
General440
External Cleaning440
Cleaning the Motor Compartment440
Electrical Components441
Maintenance Chart442
Lubrication Chart446
Approved Oils and Grease447
Transporting and Storing the Truck448
Lifting the Truck448
Towing and Transporting a Disabled Truck449
Storing the Truck450
Battery450
Hydraulic System450
Drive Unit450
Starting After a Period of Disuse450
Recyling/Discarding451
Discarding the Battery451
Scrapping the Truck451
Hydraulic System452
Electrical System452
Back Cover453
Front Cover454
Operator’s Warning455
Foreward456
Table of Contents457
Safety Regulations459
Warning Symbols459
Prohibitory Symbols460
Ordinance Symbols460
General Safety Regulations461
Control461
Operating the Truck462
Operator’s Responsibility463
Working Area464
Driving and Conduct While Driving465
Handling Loads468
Parking the Truck469
Handling the Battery470
Maintenance and Repair471
Warning and Information Signs472
Warning Decals472
Presentation of Truck473
Application Area for BT’s Trucks474
Prohibited Applications for BT’s Trucks474
Truck Data475
CMX Truck Dimensions476
Data Plate477
Presentation of Main Components478
Controls and Instruments480
Control Handle480
Control for Raising the Forks481
Control for Lowering the Forks481
Travel Direction Selector and Speed Control482
Horn482
Steering Control Handle/Brake Control483
Parking Brake (B1)483
Travel Brake (B2)483
Braking Using Plugging Function484
Dash Controls and Locations485
Prime-Trak Switch485
Emergency Disconnect Switch485
Key Switch486
BDI/Hourmeter with Travel Interrupt487
Battery Discharge Indicator (BDI)487
Hourmeter488
Location of the Remote Lift/Lower Switches489
Remote Lift/Lower Switches489
Driving490
Starting the Truck491
Braking493
Steering495
Parking the Truck496
Transporting Loads497
General497
Collecting a Load500
Leaving a Load501
Battery502
Type of Battery502
Changing the Battery502
Charging the Battery504
Pre-charging505
During Charging505
After Charging506
Battery Maintenance507
Each Week507
Each Month508
Daily Service/Safety Checks509
Special Equipment512
Maintenance513
General Information513
Safety Regulations with Maintenance Work513
Maintenance Work that can be Carried Out by You516
Maintenance Work that may be Carried out by Trained Maintenance Personnel516
Other Service and Repair Work516
Cleaning and Washing517
General517
External Cleaning517
Cleaning the Motor Compartment517
Electrical Components518
Maintenance Chart519
Lubrication Chart523
Approved Oils and Grease524
Transporting and Storing the Truck525
Lifting the Truck525
Towing and Transporting a Disabled Truck526
Storing the Truck527
Battery527
Hydraulic System527
Drive Unit527
Starting After a Period of Disuse527
Recycling/Discarding528
Discarding the Battery528
Scrapping the Truck528
Chassis528
Hydraulic System529
Electrical System529
Back Cover531
Front Cover532
Operator’s Warning533
Foreward534
Table of Contents535
Safety Regulations537
Warning Symbols537
Prohibitory Symbols538
Ordinance Symbols538
General Safety Regulations539
Control539
Operating the Truck540
Operator’s Responsibility541
Working Area542
Driving and Conduct While Driving543
Handling Loads546
Parking the Truck547
Handling the Battery548
Maintenance and Repair549
Warning and Information Signs550
Warning Decals550
Presentation of Truck551
Application Area for BT’s Trucks552
Prohibited Applications for BT’s Trucks552
Truck Data553
CMX Truck Dimensions554
Data Plate555
Presentation of Main Components556
Controls and Instruments558
Control Handle558
Control for Raising the Forks559
Control for Lowering the Forks559
Travel Direction Selector and Speed Control560
Horn560
Steering Control Handle/Brake Control561
Parking Brake (B1)561
Travel Brake (B2)561
Braking Using Plugging Function562
Dash Controls and Locations563
Prime-Trak Switch563
Emergency Disconnect Switch563
Key Switch564
BDI/Hourmeter with Travel Interrupt565
Battery Discharge Indicator (BDI)565
Hourmeter566
Location of the Remote Lift/Lower Switches567
Remote Lift/Lower Switches567
Driving568
Starting the Truck569
Braking571
Steering573
Parking the Truck574
Transporting Loads575
General575
Collecting a Load578
Leaving a Load579
Battery580
Type of Battery580
Changing the Battery580
Charging the Battery582
Pre-charging583
During Charging583
After Charging584
Battery Maintenance585
Each Week585
Each Month586
Daily Service/Safety Checks587
Special Equipment590
Maintenance591
General Information591
Safety Regulations with Maintenance Work591
Maintenance Work that can be Carried Out by You594
Maintenance Work that may be Carried out by Trained Maintenance Personnel594
Other Service and Repair Work594
Cleaning and Washing595
General595
External Cleaning595
Cleaning the Motor Compartment595
Electrical Components596
Maintenance Chart597
Lubrication Chart601
Approved Oils and Grease602
Transporting and Storing the Truck603
Lifting the Truck603
Towing and Transporting a Disabled Truck604
Storing the Truck605
Battery605
Hydraulic System605
Drive Unit605
Starting After a Period of Disuse605
Recycling/Discarding606
Discarding the Battery606
Scrapping the Truck606
Chassis606
Hydraulic System607
Electrical System607
Back Cover609
Front Cover610
Foreword613
Standard Compliance614
Dimensions and capacities614
Table of Contents615
Safety Regulations618
Warning symbols618
Prohibitory symbols619
Ordinance symbols619
General safety regulations620
Warning and information decals631
Warning decals632
Presentation of truck633
Truck data635
Truck battery dimensions635
CMX60/80 truck dimensions636
Data plate637
Presentation of main components638
Controls and instruments640
Control for Raising the Forks641
Control for Lowering the Forks641
Horn642
Travel Direction Selector and Speed Control642
Brake Lever Controls643
Prime-Trak Switch645
Master control on/off switch645
Key Switch646
BDI/Hourmeter with lift interrupt647
Battery Discharge Indicator (BDI)647
Hourmeter648
Remote lift/Lower switches649
Tilting Control Handle650
Driving651
Starting the truck652
Braking654
Steering655
Parking the truck656
Transporting loads657
General657
Collecting a load660
Leaving a load661
Daily service/safety checks662
Special equipment664
Maintenance665
Safety regulations with maintenance work665
Maintenance work that can be carried out by you668
Maintenance work that may be carried out by trained maintenance personnel668
Cleaning and washing669
General669
External cleaning669
Cleaning the motor compartment669
Electrical components670
Maintenance chart671
Lubrication chart675
Cleaning and washing669
Transporting and storing the truck678
Lifting the truck678
Towing and transporting a disabled truck679
Storing the truck680
Starting after a period of disuse680
Appendix A, Section OSHA regulations681
Appendix B, Battery685
Charging the battery687
After charging689
Battery maintenance689
Index691
B a c k C o v e r695

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