BT Forklift CSX10/20/30/40 Electric Counter Balanced Stacker Truck Quality Parts Manual -PDF DOWNLOA

BT Forklift CSX10/20/30/40 Electric Counter Balanced Stacker Truck Quality Parts Manual -PDF DOWNLOAD

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BT Forklift CSX10/20/30/40 Electric Counter Balanced Stacker Truck Quality Parts Manual -PDF DOWNLOAD

Language : English,
Pages :1434
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift CSX10/20/30/40 Electric Counter Balanced Stacker Truck Quality Parts Manual -PDF DOWNLOAD

Front Cover 2
Parts Odering Instructions 3
General Information 4
Index 6
Section 0000 9
0300-005 Frame / Chassis 10
0340-002 Inspection covers (“EE” electrical box) 12
0340-005 Inspection covers (Shields & guards) 14
0370-001 Counter balance weight 16
0390-000 Battery compartment parts (7 in battery) 18
0390-001 Battery compartment parts (133 in battery) 20
0640-003 Drivers controls (one spool valve handle) 22
0640-005 Drivers controls (two spool valve handle) 24
0640-016 Drivers controls (Speed & direction) 26
0840-011 Driver protection (Reverser) 28
0850-002 Signs, warnings 30
Section 1000 31
1700-002 Electrical drive motor (200 AMP traction system) 32
1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) 34
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) 36
Section 2000 37
2550-001 Mechanical drive gear unit 38
Section 3000 39
3300-000 Parking brake system (200 AMP traction system) 40
3300-001 Parking brake system (300 AMP traction system) 42
3360-000 Brake drum/disc assembly 44
3530-000 Drive wheel 46
3540-001 Support / swivel wheel 48
3550-001 Fork / support arm wheels 50
3560-001 Stabilizer wheel 52
Section 4000 53
4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP 54
4110-011 Steering arm / wheel (Control head assembly) 56
4180-001 Steering / radial bearing 58
Section 5000 59
5160-011 General alarm signal 60
5180-000 Current collector, cable drum 62
5190-009 Battery cut out contactor / plug (Battery connector) 64
5190-010 Battery cut out contactor / plug (200 AMP traction system) 66
5190-011 Battery cut out contactor / plug (300/400 AMP traction system) 68
5230-002 Voltage / battery indicator 70
5290-001 Hourmeter / speedometer 72
5310-017 Start / stop switch 74
5330-011 Speed controls 76
5390-001 Control cables / harnesses 78
5430-011 Motor cables, resistors (200 AMP traction system) 80
5430-013 Motor cables, resistors (300 AMP traction system) 82
5460-014 Transistor panel (300 AMP traction system) 84
5460-015 Transistor panel (200 AMP traction system) 86
5510-010 Micro switches 88
5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly) 90
5590-002 Control cables, harness 92
5610-000 Pump contactor 94
5810-002 Pump motor 96
Section 6000 97
6100-000 Hydraulic pump (Model # DM-1005) 98
6100-001 Hydraulic pump (Model # DM-1006) 100
6110-001 Hydraulic tank 102
6120-001 Hoses, pipes, connections, mounting points (one spool valve) 104
6120-002 Hoses, pipes, connections, mounting points (two spool valve) 106
6125-000 Two stage mast lines Serial Number 25268000 -28163000 108
6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) 110
6125-002 Hoses, pipes, connections, mounting points (two stage mast) 112
6125-013 Hoses, pipes, connections, mounting points (three stage mast) 114
6125-026 Hoses, pipes, connections, mounting points (two stage mast) 116
6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10 118
6160-001 Control valve (one spool control valve) 120
6160-002 Control valve (Two spool control valve) 122
6170-001 Pressure / flow control valve 124
Section 7000 125
7105-000 Mast pivot 126
7110-006 Mast section (two stage mast) Effective Serial Number 25268000 and ? 128
7110-007 Mast section (two stage mast) 130
7110-008 Mast section (two stage full freelift mast) 132
7110-009 Mast section (three stage mast) 134
7170-000 Lifting gear (two stage full freelift mast) 136
7170-001 Lifting gear (two stage mast) 138
7170-002 Lifting gear (two/three stage mast) 140
7210-001 Sideshifter / fork spreader 142
7310-001 Lift cylinder (two stage mast) Serial number 25268000 and ? 144
7310-002 Lift cylinder (two stage mast) 146
7310-003 Lift cylinder (two stage full freelift staging cylinder) 148
7310-004 Lift cylinder (two stage full freelift, freelift cylinder) 150
7310-005 Lift cylinder (Three stage mast freelift cylinder) 152
7310-006 Lift cylinder (Three stage mast staging cylinder) 154
7320-000 Tilt cylinder 156
7410-001 Fork, carpet boom, hook 158
7420-001 Fork carriage unit (two stage mast) 160
7420-002 Fork carriage unit (two stage mast) 162
7420-003 Fork carriage unit (two stage full freelift mast) 164
7420-004 Fork carriage unit (three stage mast) 166
Section 9000 167
9100-002 Attachments (Auxiliary/Sideshifter two stage mast) 168
9100-003 Attachments (Auxiliary/Sideshifter three stage mast) 170
9370-003 Warning lights / alarm 172
9390-000 Positioning equipment 174
9500-006 Extra mechanical equipment 176
9660-000 Electrical heater 178
9910-000 Electrical controllers (Handset) 180
Back Cover 181
Front Cover 182
Parts Ordering Instructions 183
Field Modifications 183
General Information 184
Index 186
0000 – Chassis 191
0300-005 Frame/Chassis 192
0340-002 Inspection Covers (“EE” electrical box) 194
0340-005 Inspection Covers (shields & guards) 196
0370-001 Counter Balance Weight 198
0390-000 Battery Compartment Parts (7″ battery) 200
0390-001 Battery Compartment Parts (133″ battery) 202
0640-003 Drivers Controls (one spool valve handle) 204
0640-005 Drivers Controls (two spool valve handle) 206
0640-016 Drivers Controls (speed & direction) 208
0840-011 Driver Protection 210
0850-002 Signs, Warnings 212
1000 – Drive Motor 213
1700-002 Electrical Drive Motor (200AMP traction system) 214
1700-004 Electrical Drive Motor (300AMP traction system) 216
2000 – Drive Gear/Transmission 217
2550-001 Mechanical Drive Gear Unit 218
3000 – Brake/Wheel System 219
3300-000 Parking Brake System (200AMP traction system) 220
3300-001 Parking Brake System (300AMP traction system) 222
3360-000 Brake Drum/Disc Assembly 224
3530-000 Drive Wheel 226
3540-001 Support/Swivel Wheel 228
3550-001 Fork/Support Arm Wheels 230
3560-001 Stabilizer Wheel 232
4000 – Steering System 233
4110-019 Steering Arm/Wheel 234
4180-001 Steering/Radial Bearing 236
5000 – Electrical System 237
5160-011 General Alarm Signal 238
5180-000 Current Collector, Cable Drum 240
5190-009 Battery Cut Out Contactor/Plug (battery connector) 242
5190-010 Battery Cut Out Contactor/Plug (200AMP traction system) 244
5230-002 Voltage/Battery Indicator 248
5290-001 Hourmeter/Speedometer 250
5310-017 Start/Stop Switch 252
5330-011 Speed Controls 254
5390-001 Control Cables/Harnesses 256
5430-011 Motor Cables, Resistors (200AMP traction system) 258
5430-013 Motor Cables, Resistors (300AMP traction system) 260
5460-014 Transistor Panel (300AMP traction system) 262
5460-015 Transistor Panel (200AMP traction system) 264
5510-010 Micro Switches 266
5550-001 Electromagnetic Valve 268
5590-002 Control Cables, Harness 270
5610-001 Pump Contactor 272
5810-002 Pump Motor 274
6000 – Hydraulic System 275
6100-000 Hydraulic Pump (Model # DM-1005) 276
6100-001 Hydraulic Pump (Model # DM-1006) 278
6110-001 Hydraulic Tank 280
6120-001 Hoses, Pipes, Connections, Mounting Points (one spool valve) 282
6120-002 Hoses, Pipes, Connections, Mounting Points (two spool valve) 284
6125-000 Hoses, Pipes, Connections, Mounting Points (two stage mast) 286
6125-001 Hoses, Pipes, Connections, Mounting Points (two stage full freelift) 288
6125-002 Hoses, Pipes, Connections, Mounting Points (two stage mast) 290
6125-013 Hoses, Pipes, Connections, Mounting Points (three stage mast) 292
6125-014 Hoses, Pipes, Connections, Mounting Points (two stage mast) 294
6160-001 Control Valve (one spool control valve) 296
6160-002 Control Valve (two spool control valve) 298
6170-001 Pressure/Flow Control Valve 300
7000 – Operating Function – Lifting Mast/Cylinder 301
7105-000 Mast Pivot 302
7110-006 Mast Section (two stage mast) 304
7110-007 Mast Section (two stage mast) 306
7110-008 Mast Section (two stage full freelift mast) 308
7110-009 Mast Section (three stage mast) 310
7170-000 Lifting Gear (two stage full freelift mast) 312
7170-001 Lifting Gear (two stage mast) 314
7170-002 Lifting Gear (two/three stage mast) 316
7210-001 Sideshifter/Fork Spreader 318
7310-001 Lift Cylinder (two stage mast) 320
7310-002 Lift Cylinder (two stage mast) 322
7310-003 Lift Cylinder (two stage full freelift staging cylinder) 324
7310-004 Lift Cylinder (two stage full freelift, freelift cylinder) 326
7310-005 Lift Cylinder (three stage mast freelift cylinder) 328
7310-006 Lift Cylinder (three stage mast staging cylinder) 330
7320-000 Tilt Cylinder 332
7410-001 Fork, Carpet Boom, Hook 334
7420-001 Fork Carriage Unit (two stage mast) 336
7420-002 Fork Carriage Unit (two stage mast) 338
7420-003 Fork Carriage Unit (two stage full freelift mast) 340
7420-004 Fork Carriage Unit (three stage mast) 342
9000 – Options/Attachments 343
9100-002 Attachments (auxiliary/sideshifter two stage mast) 344
9100-003 Attachments (auxiliary/sideshifter three stage mast) 346
9370-003 Warning Lights/Alarm 348
9390-000 Positioning Equipment 350
9500-006 Extra Mechanical Equipment 352
9660-000 Electrical Heater 354
9910-000 Electrical Controllers (handset) 356
Back Cover 357
Front Cover 358
Parts Ordering Instructions 359
General Information 360
Index 363
0000 Chassis 368
0300-000 Frame / Chassis 370
0340-000 Inspection covers (Shields & guards) 372
0340-100 Inspection covers (“EE” electrical box) 374
0370-000 Counter balance weight 376
0390-000 Battery compartment parts (7 in [178 mm] battery) 378
0390-100 Battery compartment parts (9 in [229 mm] battery) 380
0390-200 Battery compartment parts (133 in [338 mm] battery) 382
0640-000 Drivers controls (One spool valve handle) 384
0640-100 Drivers controls (Two spool valve handle) 386
0641-000 Drivers controls (Speed and direction) 388
0841-000 Driver protection (Reverser) 390
0850-000 Signs, warnings 392
1000 Motor 394
1750-000 Pump motor 396
1760-001 200 Amp system drive motor Serial Number 27108001 – UP 398
1760-100 300 AMP system drive motor 400
2000 Tramsmission/Drive Gear 402
2550-000 Mechanical drive gear unit 404
3000 Brake/Wheel System 406
3300-000 200 Amp system parking brake system 408
3300-100 300 Amp system parking brake system 410
3360-000 Brake drum/disc assembly 412
3530-000 Drive wheel 414
3540-000 Support / swivel wheel 416
3550-000 Load wheels 418
3560-000 Caster assembly 420
4000 Steering System 422
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 424
4111-000 Steering arm / wheel (Control head assembly) 426
4180-000 Steering / radial bearing 428
5000 Electrical System 430
5161-000 Horn 432
5181-000 Static strap 434
5190-000 Battery connector 436
5192-000 200 Amp system line contactor 438
5192-100 300 Amp system line contactor 440
5192-200 200/300 Amp system “EE” line contactor 442
5230-000 Voltage / battery indicator 444
5290-000 Hourmeter / speedometer 446
5310-000 Start / stop switch 448
5330-000 Speed controls 450
5390-000 Control cables / harnesses 452
5430-000 200 Amp system motor power cables 454
5430-100 300 Amp system motor power cables 456
5460-000 200 Amp system transistor panel 458
5460-100 300 Amp system transistor panel 460
5510-000 Micro switches 462
5590-000 Control cables, harness 464
5610-000 Pump contactor 466
6000 Hydraulic System 468
6100-000 Hydraulic pump (Model # DM-1005) 470
6100-001 Hydraulic pump (Model # DM-1006) 472
6110-000 Hydraulic tank 474
6120-000 One spool valve hydraulic lines 476
6120-100 Two spool valve hydraulic lines 478
6125-001 CSX10 Two stage mast lines Serial Number 28163001 – UP 480
6125-101 Two stage mast lines Serial Number 28163001 – UP 482
6125-300 Two stage mast lines 484
6125-400 Two stage full freelift lines 486
6125-500 Three stage mast lines 488
6160-000 Control valve (One spool control valve) 490
6160-100 Control valve (Two spool control valve) 492
6170-000 Pressure / flow control valve 494
6220-000 Control valve (Manifold assembly) 496
6610-001 Two stage mast lift cylinder Serial Number 28163001 – UP 498
6610-100 Two stage mast lift cylinder 500
6610-200 Two stage full freelift staging cylinder 502
6610-300 Three stage mast staging cylinder 504
6620-200 Two stage full freelift, freelift cylinder 506
6620-300 Three stage mast freelift cylinder 508
7000 Operating Function – Lifting Device 510
7105-000 Mast pivot 512
7110-001 Two stage mast Serial Number 28163001 – UP 514
7110-100 Two stage mast 516
7110-200 Two stage full freelift mast 518
7110-300 Three stage mast 520
7170-000 Two stage mast lifting gear 522
7170-100 Two stage full freelift mast liftting gear 524
7170-200 Two / three stage mast lifting gear 526
7210-001 Sideshifter assembly Serial Number 28077002 – UP 528
7320-000 Tilt cylinder 530
7410-000 Fork assembly 532
7420-000 Two stage mast fork carriage unit 534
7420-100 Two stage mast fork carriage unit 536
7420-200 Two stage full freelift mast fork carriage unit 538
7420-300 Three stage mast fork carriage unit 540
8000 Peripheral/Installation Equipment 542
9000 Options/Attachments 544
9100-000 Attachments (Supply line to mast) 546
9100-100 Attachments (Two stage mast lines) 548
9100-300 Attachments (Three stage mast lines) 550
9370-000 Warning lights / alarm 552
9390-000 Positioning equipment 554
9500-000 Load backrest 556
9660-000 Electrical heater 558
10000 Tools 560
10010-00 Electrical controllers (Handset) 562
10020-00 Special tools and lubrications 564
Back Cover 565
F r o n t C over 566
Parts Ordering Instructions 568
General Information 569
0000 Chassis 578
0300-000 Frame / Chassis 580
0340-000 Inspection covers (Shields & guards) 582
0340-100 Inspection covers (“EE” electrical box) 584
0370-000 Counter balance weight 586
0390-000 Battery compartment parts (7 in [178 mm] battery) 588
0390-100 Battery compartment parts (9 in [229 mm] battery) 590
0390-200 Battery compartment parts (133 in [338 mm] battery) 592
0640-000 Drivers controls (One spool valve handle) 594
0640-100 Drivers controls (Two spool valve handle) 596
0641-000 Drivers controls (Speed and direction) 598
0841-000 Driver protection (Reverser) 600
0850-000 Signs, warnings 602
1000 Motors 604
1750-000 Pump motor 606
1760-001 200 Amp system drive motor Serial Number 27108001 – UP 608
1760-100 300 AMP system drive motor 610
2000 Transmission / Drive Gear 612
2550-000 Mechanical drive gear unit 614
3000 Brake / Wheel System 616
3300-000 200 Amp system parking brake system 618
3300-100 300 Amp system parking brake system 620
3360-000 Brake drum/disc assembly 622
3530-000 Drive wheel 624
3540-000 Support / swivel wheel 626
3550-000 Load wheels 628
3560-000 Caster assembly 630
4000 Steering System 632
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 634
4111-000 Steering arm / wheel (Control head assembly) 636
4180-000 Steering / radial bearing 638
5000 Electrical System 640
5161-000 Horn 642
5181-000 Static strap 644
5190-000 Battery connector 646
5192-000 200 Amp system line contactor 648
5192-100 300 Amp system line contactor 650
5192-200 200/300 Amp system “EE” line contactor 652
5230-000 Voltage / battery indicator 654
5290-000 Hourmeter / speedometer 656
5310-000 Start / stop switch 658
5330-000 Speed controls 660
5390-000 Control cables / harnesses 662
5430-000 200 Amp system motor power cables 664
5430-100 300 Amp system motor power cables 666
5460-000 200 Amp system transistor panel 668
5460-100 300 Amp system transistor panel 670
5510-000 Micro switches 672
5590-000 Control cables, harness 674
5610-000 Pump contactor 676
5910-000 Control circuit breaker 678
5911-000 Power circuit breaker 680
6000 Hydraulic System 682
6100-000 Hydraulic pump (Model # DM-1005) 684
6100-001 Hydraulic pump (Model # DM-1006) 686
6110-000 Hydraulic tank 688
6120-000 One spool valve hydraulic lines 690
6120-100 Two spool valve hydraulic lines 692
6125-001 CSX10 Two stage mast lines Serial Number 28163001 – UP 694
6125-101 Two stage mast lines Serial Number 28163001 – UP 696
6125-300 Two stage mast lines 698
6125-400 Two stage full freelift lines 700
6125-500 Three stage mast lines 702
6160-000 Control valve (One spool control valve) 704
6160-100 Control valve (Two spool control valve) 706
6170-000 Pressure / flow control valve 708
6220-000 Control valve (Manifold assembly) 710
6610-001 Two stage mast lift cylinder Serial Number 28163001 – UP 712
6610-100 Two stage mast lift cylinder 714
6610-200 Two stage full freelift staging cylinder 716
6610-300 Three stage mast staging cylinder 718
6620-200 Two stage full freelift, freelift cylinder 720
6620-300 Three stage mast freelift cylinder 722
7000 Operating Function – Lifting Device 724
7105-000 Mast pivot 726
7110-001 Two stage mast Serial Number 28163001 – UP 728
7110-100 Two stage mast 730
7110-200 Two stage full freelift mast 732
7110-300 Three stage mast 734
7170-000 Two stage mast lifting gear 736
7170-100 Two stage full freelift mast liftting gear 738
7170-200 Two / three stage mast lifting gear 740
7210-001 Sideshifter assembly Serial Number 28077002 – UP 742
7320-000 Tilt cylinder 744
7410-000 Fork assembly 746
7420-000 Two stage mast fork carriage unit 748
7420-100 Two stage mast fork carriage unit 750
7420-200 Two stage full freelift mast fork carriage unit 752
7420-300 Three stage mast fork carriage unit 754
8000 Peripheral / Installation Equipment 756
9000 Options / Attachments 758
9100-001 Attachments (Supply line to mast) 760
9100-100 Attachments (Two stage mast lines) 762
9100-300 Attachments (Three stage mast lines) 764
9370-000 Warning lights / alarm 766
9390-000 Positioning equipment 768
9500-000 Load backrest 770
9660-000 Electrical heater 772
10000 Tools 774
10010-000 Electrical controllers (Handset) 776
10020-000 Special tools and lubrications 778
11000 Numerical Index 780
CSX Electical Truck Numerical Index 782
Back Cover 793
F r o n t C o v e r 794
Parts Ordering Instructions 796
General Information 797
Art for index 798
Index 800
0000 Chassis 804
0300-000 Frame / Chassis 806
0340-000 Inspection covers (Shields & guards) 808
0340-100 Inspection covers (“EE” electrical box) 810
0370-000 Counter balance weight 812
0390-000 Battery compartment parts (7 inch [178 mm] battery) 814
0390-100 Battery compartment parts (9 inch [229 mm] battery) 816
0390-200 Battery compartment parts (133 inch [338 mm] battery) 818
0640-000 Drivers controls (One spool valve handle) 820
0640-100 Drivers controls (Two spool valve handle) 822
0641-000 Drivers controls (Speed and direction) 824
0841-000 Driver protection (Reverser) 826
0850-001 Signs, warnings Serial Number 31136001 – UP 828
1000 Motors 830
1750-000 Pump motor 832
1760-001 200 AMP system drive motor Serial Number 27108001 – UP 834
1760-100 300 AMP system drive motor 836
2000 Transmission / Drive Gear 838
2550-000 Mechanical drive gear unit 840
3000 Brake / Wheel System 842
3300-000 200 Amp system parking brake system 844
3300-100 300 Amp system parking brake system 846
3360-000 Brake drum/disc assembly 848
3530-000 Drive wheel 850
3540-000 Support / swivel wheel 852
3550-000 Load wheels 854
3560-000 Caster assembly 856
4000 Steering System 858
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 860
4111-000 Steering arm / wheel (Head) 862
4180-000 Steering / radial bearing 864
5000 Electrical System 866
5161-000 Horn 868
5181-000 Static strap 870
5190-000 Battery connector 872
5192-000 200 Amp system line contactor 874
5192-100 300 Amp system line contactor 876
5192-200 200/300 Amp system “EE” line contactor 878
5230-000 Voltage / battery indicator 880
5290-000 Hourmeter / speedometer 882
5310-000 Start / stop switch 884
5330-000 Speed controls 886
5390-001 Control cables / harnesses 888
5430-000 200 Amp system motor power cables 890
5430-100 300 Amp system motor power cables 892
5460-000 200 Amp system transistor panel 894
5460-100 300 Amp system transistor panel 896
5510-000 Micro switches 898
5590-000 Control cables, harness 900
5610-000 Pump contactor 902
5910-000 Control circuit breaker 904
5911-000 Power circuit breaker 906
6000 Hydraulic System 908
6100-000 Hydraulic pump (Model # DM-1005) 910
6100-001 Hydraulic pump (Model # DM-1006) 912
6110-000 Hydraulic tank 914
6125-001 CSX10 Two stage mast lines Serial Number 28163001 – UP 920
6125-101 Two stage mast lines Serial Number 28163001 – UP 922
6125-201 Two stage mast lines Serial Number 28163001 – UP 924
6125-300 Two stage mast lines 926
6125-400 Two stage full freelift lines 928
6125-500 Three stage mast lines 930
6160-000 Control valve (One spool control valve) 932
6160-100 Control valve (Two spool control valve) 934
6170-000 Pressure / flow control valve 936
6220-001 Control valve (Manifold assembly) 938
6610-001 Two stage mast lift cylinder Serial Number 28163001 – UP 940
6610-100 Two stage mast lift cylinder 942
6610-200 Two stage full freelift staging cylinder 944
6610-300 Three stage mast staging cylinder 946
6620-200 Two stage full freelift, freelift cylinder 948
6620-300 Three stage mast freelift cylinder 950
6660-000 Tilt cylinder 952
7000 Operating Function – Lifting Device 954
7105-000 Mast pivot 956
7110-001 Two stage mast Serial Number 28163001 – UP 958
7110-100 Two stage mast 960
7110-200 Two stage full freelift mast 962
7110-300 Three stage mast 964
7170-000 Two stage mast lifting gear 966
7170-100 Two stage full freelift mast liftting gear 968
7170-200 Two / three stage mast lifting gear 970
7210-001 Sideshifter assembly Serial Number 28077002 – UP 972
7410-001 Fork assembly 974
7420-000 Two stage mast fork carriage unit 976
7420-100 Two stage mast fork carriage unit 978
7420-200 Two stage full freelift mast fork carriage unit 980
7420-300 Three stage mast fork carriage unit 982
8000 Peripheral / Installation Equipment 984
9000 Options / Attachments 986
9100-002 Attachments (Supply line to mast) 988
9100-100 Attachments (Two stage mast lines) 990
9100-300 Attachments (Three stage mast lines) 992
9370-001 Warning lights / alarm 994
9390-000 Positioning equipment 996
9500-000 Load backrest 998
9660-000 Electrical heater1000
10000 Tools1002
10010-000 Electrical controllers (Handset)1004
10020-000 Special tools and lubrications1006
11000 Alphabetical/ Numerical Index1008
Alphabetical Index1010
Numerical Index1018
Back Cover1027
Front Cover1028
Parts Ordering Instructions1030
General Information1031
Art for index1032
Index1034
0000 Chassis1038
0300-000 Frame / Chassis1040
0340-001 Inspection covers (Shields & guards)1042
0340-100 Inspection covers (“EE” electrical box)1044
0370-000 Counter balance weight1046
0390-000 Battery compartment parts (7 inch [178 mm] battery)1048
0390-100 Battery compartment parts (9 inch [229 mm] battery)1050
0390-200 Battery compartment parts (133 inch [338 mm] battery)1052
0640-000 Drivers controls (One spool valve handle)1054
0640-100 Drivers controls (Two spool valve handle)1056
0641-000 Drivers controls (Speed and direction)1058
0841-000 Driver protection (Reverser)1060
0850-001 Signs, warnings Serial Number 31136001 – UP1062
1000 Motors1064
1750-000 Pump motor1066
1760-001 200 AMP system drive motor Serial Number 27108001 – UP1068
1760-100 300 AMP system drive motor1070
2000 Transmission / Drive Gear1072
2550-000 Mechanical drive gear unit1074
3000 Brake / Wheel System1076
3300-000 200 Amp system parking brake system1078
3300-100 300 Amp system parking brake system1080
3360-000 Brake drum/disc assembly1082
3530-000 Drive wheel1084
3540-000 Support / swivel wheel1086
3550-000 Load wheels1088
3560-000 Caster assembly1090
4000 Steering System1092
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP1094
4111-000 Steering arm / wheel (Head)1096
4180-000 Steering / radial bearing1098
5000 Electrical System1100
5161-000 Horn1102
5181-000 Static strap1104
5190-000 Battery connector1106
5192-000 200 Amp system line contactor1108
5192-100 300 Amp system line contactor1110
5192-200 200/300 Amp system “EE” line contactor1112
5230-000 Voltage / battery indicator1114
5290-000 Hourmeter / speedometer1116
5310-000 Start / stop switch1118
5330-000 Speed controls1120
5390-001 Control cables / harnesses1122
5430-000 200 Amp system motor power cables1124
5430-100 300 Amp system motor power cables1126
5460-000 200 Amp system transistor panel1128
5460-100 300 Amp system transistor panel1130
5510-000 Micro switches1132
5590-000 Control cables, harness1134
5610-000 Pump contactor1136
5910-000 Control circuit breaker1138
5911-000 Power circuit breaker1140
6000 Hydraulic System1142
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005)1144
6100-001 CSX40 Hydraulic pump (Model # DM-1006)1146
6110-000 Hydraulic tank1148
6120-000 One spool valve hydraulic lines1150
6120-100 Two spool valve hydraulic lines1152
6125-001 CSX10 Two stage mast lines Serial Number 28163001 – UP1154
6125-101 Two stage mast lines Serial Number 28163001 – UP1156
6125-201 Two stage mast lines Serial Number 28163001 – UP1158
6125-300 Two stage mast lines1160
6125-400 Two stage full freelift lines1162
6125-500 Three stage mast lines1164
6160-002 Control valve (One spool control valve)1166
6160-101 Control valve (Two spool control valve)1168
6170-000 Pressure / flow control valve1170
6220-001 Control valve (Manifold assembly)1172
6610-001 Two stage mast lift cylinder Serial Number 28163001 – UP1174
6610-100 Two stage mast lift cylinder1176
6610-200 Two stage full freelift staging cylinder1178
6610-300 Three stage mast staging cylinder1180
6620-200 Two stage full freelift, freelift cylinder1182
6620-300 Three stage mast freelift cylinder1184
6660-000 Tilt cylinder1186
7000 Operating Function – Lifting Device1188
7105-000 Mast pivot1190
7110-001 Two stage mast Serial Number 28163001 – UP1192
7110-100 Two stage mast1194
7110-200 Two stage full freelift mast1196
7110-300 Three stage mast1198
7170-000 Two stage mast lifting gear1200
7170-100 Two stage full freelift mast lifting gear1202
7170-200 Two / three stage mast lifting gear1204
7210-001 Sideshifter assembly Serial Number 28077002 – UP1206
7410-001 Fork assembly1208
7420-000 Two stage mast fork carriage unit1210
7420-100 Two stage mast fork carriage unit1212
7420-200 Two stage full freelift mast fork carriage unit1214
7420-300 Three stage mast fork carriage unit1216
8000 Peripheral / Installation Equipment1218
9000 Options / Attachments1220
9100-002 Attachments (Supply line to mast)1222
9100-100 Attachments (Two stage mast lines)1224
9100-300 Attachments (Three stage mast lines)1226
9370-001 Warning lights / alarm1228
9390-000 Positioning equipment1230
9500-000 Load backrest1232
9660-000 Electrical heater1234
10000 Tools1236
10010-000 Electrical controllers (Handset)1238
10020-000 Special tools and lubrications1240
11000 Alphabetical/ Numerical Index1242
Alphabetical Index1244
Numerical Index1251
Back Cover1260
Front Cover1261
Parts Ordering Instructions1262
General Information1263
Index1265
Section 00001268
0300-000 Frame / Chassis1269
0340-002 Inspection covers (“EE” electrical box)1271
0340-005 Inspection covers (Shields & guards)1273
0370-001 Counter balance weight1275
0390-000 Battery compartment parts (7” battery)1277
0390-001 Battery compartment parts (133” battery)1279
0640-003 Drivers controls (one spool valve handle)1281
0640-005 Drivers controls (two spool valve handle)1283
0640-016 Drivers controls (speed & direction)1285
0840-012 Driver protection1287
0850-002 Signs, warnings1289
Section 10001290
1700-003 Electrical drive motor (200AMP traction system)1291
1700-004 Electrical drive motor (300AMP traction system)1293
Section 20001294
2550-001 Mechanical drive gear unit1295
Section 30001296
3300-000 Parking brake system (200AMP traction system)1297
3300-001 Parking brake system (300AMP traction system)1299
3360-000 Brake drum/disc assembly1301
3530-000 Drive wheel1303
3540-001 Support / swivel wheel1305
3550-001 Fork / support arm wheels1307
3560-001 Stabilizer wheel1309
Section 40001310
4110-019 Steering arm / wheel1311
4180-001 Steering / radial bearing1313
Section 50001314
5160-011 General alarm signal1315
5180-000 Current collector, cable drum1317
5190-009 Battery cut out contactor / plug (battery connector)1319
5190-010 Battery cut out contactor / plug (200AMP traction system)1321
5190-011 Battery cut out contactor / plug (300AMP traction system)1323
5230-002 Voltage / battery indicator1325
5290-001 Hourmeter / speedometer1327
5310-017 Start / stop switch1329
5330-011 Speed controls1331
5390-001 Control cables / harnesses1333
5430-012 Motor cables, resistors (200AMP traction system)1335
5430-013 Motor cables, resistors (300AMP traction system)1337
5460-013 Transistor panel (200AMP traction system)1339
5460-014 Transistor panel (300AMP traction system)1341
5510-010 Micro switches1343
5550-001 Electromagnetic valve1345
5590-002 Control cables, harness1347
5610-001 Pump contactor1349
5810-003 Pump motor1351
Section 60001352
6100-000 Hydraulic pump (Model # DM-1005)1353
6100-001 Hydraulic pump (Model # DM-1006)1355
6110-001 Hydraulic tank1357
6120-001 Hoses, pipes, connections, mounting points (one spool valve)1359
6120-002 Hoses, pipes, connections, mounting points (two spool valve)1361
6125-000 Hoses, pipes, connections, mounting points (two stage mast)1363
6125-001 Hoses, pipes, connections, mounting points (two stage full freelift)1365
6125-002 Hoses, pipes, connections, mounting points (two stage mast)1367
6125-013 Hoses, pipes, connections, mounting points (three stage mast)1369
6125-014 Hoses, pipes, connections, mounting points (two stage mast)1371
6160-001 Control valve (one spool control valve)1373
6160-002 Control valve (two spool control valve)1375
6170-001 Pressure / flow control valve1377
Section 70001378
7105-000 Mast pivet1379
7110-006 Mast section (two stage mast)1381
7110-007 Mast section (two stage mast)1383
7110-008 Mast section (two stage full freelift mast)1385
7110-009 Mast section (three stage mast)1387
7170-001 Lifting gear (two stage mast)1389
7170-002 Lifting gear (two/three stage mast)1391
7170-004 Lifting gear (two stage full freelift mast)1393
7210-001 Sideshifter / fork spreader1395
7310-001 Lift cylinder (two stage mast)1397
7310-002 Lift cylinder (two stage mast)1399
7310-003 Lift cylinder (two stage full freelift staging cylinder)1401
7310-004 Lift cylinder (two stage full freelift, freelift cylinder)1403
7310-005 Lift cylinder (three stage mast freelift cylinder)1405
7310-006 Lift cylinder (three stage mast staging cylinder)1407
7320-000 Tilt cylinder1409
7410-001 Fork, carpet boom, hook1411
7420-001 Fork carriage unit (two stage mast)1413
7420-002 Fork carriage unit (two stage mast)1415
7420-003 Fork carriage unit (two stage full freelift mast)1417
7420-004 Fork carriage unit (three stage mast)1419
Section 90001420
9100-002 Attachments (Auxiliary/Sideshifter two stage mast)1421
9100-003 Attachments (Auxiliary/Sideshifter three stage mast)1423
9370-003 Warning lights / alarm1425
9390-000 Positioning equipment1427
9500-006 Extra mechanical equipment1429
9660-000 Electrical heater1431
9910-000 Electrical controllers (Handset)1433
Back Cover1434

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