BT Forklift PMX/QMX Electric Low Lift Pallet Truck Master Quality Parts MANUAL – PDF DOWNLOAD

BT Forklift PMX/QMX Electric Low Lift Pallet Truck Master Quality Parts MANUAL – PDF DOWNLOAD

FILE DETAILS:

BT Forklift PMX/QMX Electric Low Lift Pallet Truck Master Quality Parts MANUAL – PDF DOWNLOAD

Language : English,
Pages :971
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift PMX/QMX Electric Low Lift Pallet Truck Master Quality Parts MANUAL – PDF DOWNLOAD

Front Cover 2
Parts Ordering Instuctions 3
General Information 4
Index 7
0000 Chassis 12
0301-000 Frame / Chassis 14
0341-000 Inspection covers (Shields & guards) 18
0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200) 20
0342-100 Inspection covers (“EE” electrical box) 22
0561-000 Platform 24
0641-000 Drivers controls (Speed & direction) 26
0642-000 Drivers controls (Hand rail) 28
0821-000 Finger / toe guards 30
0841-000 Driver protection (Reverser) 32
0851-000 Signs, warnings 34
1000 Motors 36
1750-000 Pump motor (12 Volt) 38
1750-100 Pump motor (24 Volt) 40
1760-000 Drive motor (12 Volt) 42
1760-100 Drive motor (24 Volt) 44
1760-101 Drive motor (24 Volt) 46
2000 Transmission/Drive Gear 48
2551-000 Mechanical drive gear unit 50
3000 Brake/Wheel System 52
3301-000 Parking brake system 54
3361-000 Brake drum / disc assembly 56
3531-000 Drive wheel 58
3541-000 Support / swivel wheel 60
3551-000 Fork / support arm / outrigger wheels 62
4000 Steering System 64
4111-000 Steering arm / wheel (Stem) 66
4112-000 Steering arm / wheel (Head) 68
4181-000 Steering bearing, radial bearing 70
5000 Electrical System 72
5111-000 Battery pack, swing out (12 Volt, PMX only) 74
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only) 76
5112-000 Battery pack, swing out (24 Volt, PMX only) 78
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) 80
5113-000 Battery pack (GNB battery) 82
5161-000 General alarm signal 84
5181-000 Current collector, cable drum 86
5191-000 Battery cut out contactor / plug (Battery connector) 88
5192-000 Battery cut out contactor / plug 90
5231-000 Voltage / battery indicator 92
5291-000 Hourmeter / speedometer 94
5311-000 Start / stop switch 96
5311-100 Start / stop switch (Lift limit) 98
5331-000 Speed controls100
5391-000 Control cables / harness (Handle head)102
5391-100 Control cables / harness (PMX)104
5391-101 Control cables / harness (12 Volt PMX “EE”)106
5391-200 Control cables / harness (12 Volt)108
5392-000 Control cables / harness (QMX)110
5392-001 Control cables / harness (24 Volt)112
5431-000 Motor cables, resistors114
5432-000 Motor cables, resistors (12 Volt)116
5433-000 Motor cables, resistors (24 Volt)118
5435-000 Contactor panel (12 Volt )120
5436-000 Contactor panel (24 Volt )122
5441-000 Direction contactors (12 Volt)124
5461-000 Transistor controller (Prime Drive 200)126
5462-000 Transistor controller (12 Volt)128
5463-000 Transistor controller (24 Volt)130
5511-000 Micro switches132
5521-000 Relay, electrical modules (Relay)134
5911-000 Circuit Breaker136
5921-000 Solenoid138
6000 Hydraulic System140
6101-000 Hydraulic pump142
6125-000 Hoses, pipes, connections, mounting points144
6420-000 Lift cylinder / piston146
8000 Peripheral/Installation Equipment148
8341-000 Battery charger (12 Volt GNB battery pack)150
8341-100 Battery charger (24 Volt GNB battery pack)152
9000 Options/ttachments154
9661-000 Electrical heater (12 Volt)156
9661-100 Electrical heater (24 Volt)158
9710-000 Skid adapter160
9720-000 Removable load backrest162
10000 Tools164
10010-00 Electrical controllers (Handset)166
10020-00 Special tools and lubrications168
Numerical Index170
Back Cover179
Front Cover180
Parts Ordering Instructions181
General Information182
Index185
0000 Chassis190
0301-000 Frame / Chassis192
0341-000 Inspection covers (Shields & guards)196
0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200)198
0342-100 Inspection covers (“EE” electrical box)200
0561-000 Platform202
0641-000 Drivers controls (Speed & direction)204
0642-000 Drivers controls (Hand rail)206
0821-000 Finger / toe guards208
0841-000 Driver protection (Reverser)210
0851-000 Signs, warnings212
1000 Motor214
1750-000 Pump motor (12 Volt)216
1750-100 Pump motor (24 Volt)218
1760-000 Drive motor (12 Volt)220
1760-100 Drive motor (24 Volt)222
1760-101 Drive motor (24 Volt)224
2000 Transmission / Drive Gear226
2551-000 Mechanical drive gear unit228
3000 Brake / Wheel System230
3301-000 Parking brake system232
3361-000 Brake drum / disc assembly234
3531-000 Drive wheel236
3541-000 Support / swivel wheel238
3551-000 Fork / support arm / outrigger wheels240
4000 Steering System242
4111-000 Steering arm / wheel (Stem)244
4112-000 Steering arm / wheel (Head)246
4181-000 Steering bearing, radial bearing248
5000 Electrical System250
5111-000 Battery pack, swing out (12 Volt, PMX only)252
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)254
5112-000 Battery pack, swing out (24 Volt, PMX only)256
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)258
5113-000 Battery pack (GNB battery)260
5161-000 General alarm signal262
5181-000 Current collector, cable drum264
5191-000 Battery cut out contactor / plug (Battery connector)266
5192-000 Battery cut out contactor / plug268
5231-000 Voltage / battery indicator270
5291-000 Hourmeter / speedometer272
5311-000 Start / stop switch274
5311-100 Start / stop switch (Lift limit)276
5331-000 Speed controls278
5391-000 Control cables / harness (Handle head)280
5391-100 Control cables / harness (PMX)282
5391-101 Control cables / harness (12 Volt PMX “EE”)284
5391-200 Control cables / harness (12 Volt)286
5392-000 Control cables / harness (QMX)288
5392-001 Control cables / harness (24 Volt)290
5431-000 Motor cables, resistors292
5432-000 Motor cables, resistors (12 Volt)294
5433-000 Motor cables, resistors (24 Volt)296
5435-000 Contactor panel (12 Volt )298
5436-000 Contactor panel (24 Volt )300
5441-000 Direction contactors (12 Volt)302
5461-000 Transistor controller (Prime Drive 200)304
5462-000 Transistor controller (12 Volt)306
5463-000 Transistor controller (24 Volt)308
5511-000 Micro switches310
5521-000 Relay, electrical modules (Relay)312
5911-000 Circuit Breaker314
5921-000 Solenoid316
6000 Hydraulic System318
6101-000 Hydraulic pump320
6125-000 Hoses, pipes, connections, mounting points322
6420-000 Lift cylinder / piston324
8000 Peripheral / Installation Equipment326
8341-000 Battery charger (12 Volt GNB battery pack)328
8341-100 Battery charger (24 Volt GNB battery pack)330
9000 Options / Attachments332
9661-000 Electrical heater (12 Volt)334
9661-100 Electrical heater (24 Volt)336
9710-000 Skid adapter338
9720-000 Removable load backrest340
9910-000 Electrical controllers (Handset)342
9999-000 Special tools and lubrications344
Back Cover347
Front Cover348
Parts Ordering Instructions350
General Information351
Index355
0000 Chassis360
0301-000 Frame / Chassis Serial Number 25268001 – UP362
0341-000 Inspection covers (Shields & guards)366
0342-000 Inspection covers (Prime Drive 200) Serial Number 25268001 – 27107004368
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP370
0561-000 Platform372
0641-000 Drivers controls (Speed & direction)374
0642-000 Drivers controls (Hand rail)376
0821-000 Finger / toe guards378
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP380
0851-000 Signs, warnings382
1000 Motors384
1750-000 Pump motor (12 Volt)386
1750-100 Pump motor (24 Volt)388
1760-000 Drive motor (12 Volt)390
1760-100 Drive motor (24 Volt) Serial Number 25268001 – 27107004392
1760-101 Drive motor (24 Volt) Serial Number 27107005 – UP394
1760-102 Drive motor (24 Volt) “E” Serial Number 27107005 – UP396
2000 Transmission / Drive Gear398
2551-000 Mechanical drive gear unit Serial Number 27107005 – UP400
2551-001 Mechanical drive gear unit Serial Number 27107005 – UP402
3000 Brake / Wheel System404
3301-000 Parking brake system Serial Number 27107005 – UP406
3301-001 Parking brake system Serial Number 27107005 – UP408
3361-000 Brake drum / disc assembly410
3531-000 Drive wheel412
3541-000 Support / swivel wheel414
3551-000 Fork / support arm / outrigger wheels416
4000 Steering System418
4111-000 Steering arm / wheel (Stem)420
4112-000 Steering arm / wheel (Head)422
4181-000 Steering bearing, radial bearing424
5000 Electrical System426
5111-000 Battery pack, swing out (12 Volt, PMX only)428
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)430
5112-000 Battery pack, swing out (24 Volt, PMX only)432
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)434
5113-000 Battery pack (GNB battery)436
5161-000 Horn438
5181-000 Current collector, cable drum440
5191-000 Battery cut out contactor / plug (Battery connector)442
5192-000 Battery cut out contactor / plug444
5231-000 Voltage / battery indicator446
5291-000 Hourmeter / speedometer448
5311-000 Start / stop switch450
5311-100 Start / stop switch (Lift limit)452
5331-000 Speed controls454
5391-000 Control cables / harness (Handle head)456
5391-100 Control cables / harness (PMX) Serial Number 25268001 – 27107004458
5391-101 Control cables / harness (12 Volt PMX “EE”) Serial Number 25268001 – 27107004460
5391-200 Control cables / harness (12 Volt) Serial Number 27107005 – UP462
5392-000 Control cables / harness (QMX) Serial Number 25268001 – 27107004464
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP466
5431-000 Motor cables, resistors Serial Number 25268001 – 27107004468
5432-000 Motor cables, resistors (12 Volt) Serial Number 27107005 – UP470
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP472
5435-000 Contactor panel (12 Volt ) Serial Number 27107005 – UP474
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP476
5441-000 Direction contactors (12 Volt)478
5461-000 Transistor controller (Prime Drive 200) Serial Number 25268001 – 27107004480
5462-000 Transistor controller (12 Volt) Serial Number 27107005 – UP482
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP484
5511-000 Micro switches486
5521-000 Relay, electrical modules (Relay)488
5911-000 Power circuit Breaker490
5921-000 Solenoid492
6000 Hydraulic System494
6101-000 Hydraulic pump496
6125-000 Hoses, pipes, connections, mounting points498
6420-000 Lift cylinder / piston500
7000 Operating Function – Lifting Device502
8000 Peripheral / Installation Equipment504
8341-000 Battery charger (12 Volt GNB battery pack)506
8341-100 Battery charger (24 Volt GNB battery pack)508
9000 Options / Attachments510
9661-000 Electrical heater (12 Volt)512
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP514
9710-000 Skid adapter516
9720-000 Removable load backrest518
10000 Tools520
10010-000 Electrical controllers (Handset)522
10020-000 Special tools and lubrications524
11000 Numerical Index526
PMX/QMX Electical Truck Numerical Index528
Back Cover537
Front Cover538
Parts Ordering Instructions540
General Information541
Index544
0000 Chassis548
0301-000 Frame / Chassis Serial Number 25268001 – UP550
0341-000 Inspection covers (Shields & guards)554
0342-000 Inspection covers (Prime Drive 200) Serial Number 25268001 – 27107004556
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP558
0561-000 Platform560
0641-000 Drivers controls (Speed & direction)562
0642-000 Drivers controls (Hand rail)564
0821-000 Finger / toe guards Serial number 25268001 – 30178000566
0821-001 Finger / toe guards Serial number 30178001 – UP568
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP570
0851-000 Signs, warnings572
1000 Motors574
1750-000 Pump motor (12 Volt) Serial number 230773 – UP576
1750-100 Pump motor (24 Volt) Serial number 230773 – 30122000578
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP580
1760-000 Drive motor (12 Volt) Serial Number 230773 – UP582
1760-100 Drive motor (24 Volt) Serial Number 25268001 – 27107004584
1760-101 Drive motor (24 Volt) Serial Number 27107005 -29245000586
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP588
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP590
2000 Transmission / Drive Gear592
2551-000 Mechanical drive gear unit Serial Number 25268001 – 29245000594
2551-001 Mechanical drive gear unit Serial Number 29245001 – 30196000596
2551-002 Mechanical drive gear unit Serial Number 30196001 – UP598
3000 Brake / Wheel System600
3301-000 Parking brake system Serial Number 25268001 – 29245000602
3301-001 Parking brake system Serial Number 29245001 – 30196000604
3301-002 Parking brake system Serial Number 30196001 – UP606
3361-000 Brake drum / disc assembly608
3531-000 Drive wheel610
3541-000 Support / swivel wheel612
3551-000 Fork / support arm / outrigger wheels614
4000 Steering System616
4111-000 Steering arm / wheel (Stem)618
4112-000 Steering arm / wheel (Head)620
4181-000 Steering bearing, radial bearing Serial Number 25268001 – 29235000622
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP624
5000 Electrical System626
5111-000 Battery pack, swing out (12 Volt, PMX only)628
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)630
5112-000 Battery pack, swing out (24 Volt, PMX only)632
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)634
5113-000 Battery pack (GNB LD battery pack)636
5113-100 Battery pack (GNB Pallet Pro™ battery pack)638
5114-000 Battery pack (Optima battery)640
5161-000 Horn642
5181-000 Current collector, cable drum644
5191-000 Battery cut out contactor / plug (Battery connector)646
5192-000 Battery cut out contactor / plug648
5231-000 Voltage / battery indicator650
5291-000 Hourmeter / speedometer652
5311-000 Start / stop switch654
5311-100 Start / stop switch (Lift limit)656
5331-000 Speed controls658
5391-000 Control cables / harness (Handle head)660
5391-100 Control cables / harness (PMX) Serial Number 25268001 – 27107004662
5391-101 Control cables / harness (12V PMX “EE”) Serial Number 25268001 – 27107004664
5391-200 Control cables / harness (12 Volt) Serial Number 27107005 – UP666
5392-000 Control cables / harness (QMX) Serial Number 25268001 – 27107004668
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP670
5431-000 Motor cables, resistors Serial Number 25268001 – 27107004672
5432-000 Motor cables, resistors (12 Volt) Serial Number 27107005 – UP674
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP676
5435-000 Contactor panel (12 Volt ) Serial Number 27107005 – UP678
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP680
5441-000 Direction contactors (12 Volt)682
5461-000 Transistor controller (Prime Drive 200) Serial Number 25268001 – 27107004684
5462-000 Transistor controller (12 Volt) Serial Number 27107005 – UP686
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP688
5511-000 Micro switches690
5521-000 Relay, electrical modules (Relay)692
5911-000 Power circuit Breaker694
5921-000 Solenoid696
6000 Hydraulic System698
6101-000 Hydraulic pump (12 and 24 Volt) Serial number 230773 – 30122000700
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP702
6125-000 Hoses, pipes, connections, mounting points704
6420-000 Lift cylinder / piston706
7000 Operating Function – Lifting Device708
8000 Peripheral / Installation Equipment710
8341-000 Battery charger (12 Volt GNB battery pack)712
8341-100 Battery charger (24 Volt GNB battery pack)714
9000 Options / Attachments716
9661-000 Electrical heater (12 Volt)718
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP720
9710-000 Skid adapter722
9720-000 Removable load backrest724
10000 Tools726
10010-000 Electrical controllers (Handset)728
10020-000 Special tools and lubrications730
11000 Numerical Index732
PMX and QMX Electical Truck Alphabetical Index734
PMX and QMX Electical Truck Numerical Index740
Back Cover747
Front Cover748
Parts Ordering Instructions750
General Information751
Index754
0000 Chassis758
0301-000 Frame / Chassis Serial Number 25268001 – 31106000760
0301-001 Frame / Chassis Serial Number 32007001 – UP764
0341-000 Inspection covers (Shields & guards)768
0342-000 Inspection covers (Prime Drive 200) Serial Number 25268001 – 27107004770
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP772
0561-000 Platform QMX Only)774
0642-000 Drivers controls (Hand rail)776
0641-000 Drivers controls (Speed & direction)778
0821-000 Finger / toe guards Serial number 25268001 – 30178000780
0821-001 Finger / toe guards Serial number 30178001 – UP782
0821-100 Wrap around toe guard784
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP786
0851-000 Signs, warnings788
1000 Motors790
1750-000 Pump motor (12 Volt) Serial number 230773 – UP792
1750-100 Pump motor (24 Volt) Serial number 230773 – 30122000794
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP796
1760-000 Drive motor (12 Volt) Serial Number 230773 – UP798
1760-100 Drive motor (24 Volt) Serial Number 25268001 – 27107004800
1760-101 Drive motor (24 Volt) Serial Number 27107005 -29245000802
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP804
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP806
2000 Transmission / Drive Gear808
2551-000 Mechanical drive gear unit Serial Number 25268001 – 29245000810
2551-001 Mechanical drive gear unit Serial Number 29245001 – 30196000812
2551-002 Mechanical drive gear unit Serial Number 30196001 – UP814
3000 Brake / Wheel System816
3301-000 Parking brake system Serial Number 25268001 – 29245000818
3301-001 Parking brake system Serial Number 29245001 – 30196000820
3301-002 Parking brake system Serial Number 30196001 – UP822
3361-000 Brake drum / disc assembly824
3531-000 Drive wheel826
3541-000 Support / swivel wheel (PMX Only) (Replaced by 3541-001)828
3541-001 Support / swivel wheel (PMX Only)830
3551-000 Fork / support arm / outrigger wheels832
3560-000 Caster assembly (PMX Only)834
3560-100 Caster assembly (QMX Only)836
4000 Steering System838
4111-000 Steering arm / wheel (Stem)840
4112-000 Steering arm / wheel (Head)842
4181-000 Steering bearing, radial bearing Serial Number 25268001 – 29235000844
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP846
5000 Electrical System848
5111-000 Battery pack, swing out (12 Volt, PMX only)850
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)852
5112-000 Battery pack, swing out (24 Volt, PMX only)854
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)856
5113-000 Battery pack (GNB LD battery pack)858
5113-100 Battery pack (GNB Pallet Pro™ battery pack)860
5114-000 Battery pack (Optima battery)862
5161-000 Horn864
5181-000 Current collector, cable drum866
5191-000 Battery cut out contactor / plug (Battery connector)868
5192-000 Battery cut out contactor / plug870
5231-000 Voltage / battery indicator872
5291-000 Hourmeter / speedometer874
5311-000 Start / stop switch876
5311-100 Start / stop switch (Lift limit)878
5331-000 Speed controls880
5391-000 Control cables / harness (Handle head)882
5391-100 Control cables / harness (PMX) Serial Number 25268001 – 27107004884
5391-101 Control cables / harness (12V PMX “EE”) Serial Number 25268001 – 27107004886
5391-200 Control cables / harness (12 Volt) Serial Number 27107005 – UP888
5392-000 Control cables / harness (QMX) Serial Number 25268001 – 27107004890
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP892
5431-000 Motor cables, resistors Serial Number 25268001 – 27107004894
5432-000 Motor cables, resistors (12 Volt) Serial Number 27107005 – UP896
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP898
5435-000 Contactor panel (12 Volt ) Serial Number 27107005 – UP900
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP902
5441-000 Direction contactors (12 Volt)904
5461-000 Transistor controller (Prime Drive 200) Serial Number 25268001 – 27107004906
5462-000 Transistor controller (12 Volt) Serial Number 27107005 – UP908
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP910
5511-000 Micro switches912
5521-000 Relay, electrical modules (Relay)914
5911-000 Power circuit Breaker916
5921-000 Solenoid918
6000 Hydraulic System920
6101-000 Hydraulic pump (12 and 24 Volt) Serial number 230773 – 30122000922
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP924
6125-000 Hoses, pipes, connections, mounting points Serial number 230773 – 30122000926
6125-001 Hoses, pipes, connections, mounting points Serial number 30122001 – UP928
6420-000 Lift cylinder / piston930
7000 Operating Function – Lifting Device932
8000 Peripheral / Installation Equipment934
8341-000 Battery charger (12 Volt GNB battery pack)936
8341-100 Battery charger (24 Volt GNB battery pack)938
9000 Options / Attachments940
9661-000 Electrical heater (12 Volt)942
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP944
9710-000 Skid adapter946
9720-000 Removable load backrest948
10000 Tools950
10010-000 Electrical controllers (Handset)952
10020-000 Special tools and lubrications954
11000 Alphabetical/ Numerical Index956
PMX and QMX Electical Truck Alphabetical Index958
PMX and QMX Electical Truck Numerical Index964
Back Cover971

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