BT Forklift WSX20/25 Electric Walkie Adjustable Straddle Stacker Master Quality Parts Manual

BT Forklift WSX20/25 Electric Walkie Adjustable Straddle Stacker Master Quality Parts Manual – PDF DOWNLOAD

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BT Forklift WSX20/25 Electric Walkie Adjustable Straddle Stacker Master Quality Parts Manual – PDF DOWNLOAD

Language : English,
Pages :761
Downloadable : Yes
File Type : PDF

Effective Serial Number 272581AA000 – UP

TABLE OF CONTENTS:

BT Forklift WSX20/25 Electric Walkie Adjustable Straddle Stacker Master Quality Parts Manual – PDF DOWNLOAD

Fr o nt C o v er 2
Untitled161
0000 Chassis 10
0340-023 Inspection, Covers 12
0350-007 Support / Stabilization Arms 14
0400-007 Frame / Chassis Component 16
0450-021 Motor fixation points 18
0640-000 Drivers controls (Speed & direction) Serial Number 270001AA000 – 295450AA000 20
0640-014 Driver controls (Mechanical) 22
0640-016 Drivers controls (Speed & direction) 24
0640-017 Driver Controls (mechanical) Hand Lower 26
0640-100 Driver controls (Mechanical) Serial Number 295451AA000 – UP 28
0640-200 Driver Controls (mechanical) Hand Lower 30
0820-011 Finger / Toe Guards 32
0840-000 Driver Protection Serial Number 270001AA000 – 295450AA000 34
0840-010 Driver protection 36
0840-012 Driver Protection 38
0840-100 Driver protection Serial Number 295451AA000 – UP 40
0850-008 Decals, Warnings 42
0850-009 Decals, Warnings 44
1000 Motors 46
1700-015 Electrical Drive Motor Serial Number 270001AA000 – 319480AA000 48
1700-016 Electrical Drive Motor Serial Number 319481AA000 – 329900AA000 50
1700-017 Electrical Drive Motor Serial Number 329901AA000 – UP 52
2000 Transmission / Drive Gear 54
2550-007 Mechanical drive gear unit Serial Number 270001AA000 – 310959AA000 56
2550-008 Mechanical drive gear unit Serial Number 310960AA000 – UP 58
3000 Brake / Wheel System 60
3160-008 Brake drum / Disc assembly Serial Number 270001AA000 – 329900AA000 62
3160-009 Brake drum / Disc assembly Serial Number 329901AA000 – UP 64
3530-006 Drive Wheel 66
3550-016 Fork / Support arm wheels (Load Wheel) 68
4000 Steering System 70
4110-018 Steering arm / Wheel / Lever Serial Number 270001AA000 – 295450AA000 72
4110-029 Steering arm / wheel / lever Serial Number 295451AA000 – 329900AA000 74
4110-030 Steering arm / wheel / lever Serial Number 329901AA000 – UP 76
4180-000 Steering bearing, Radial bearing 78
5000 Electrical System 80
5110-005 Battery (24 Volt GNB battery pack) 82
5160-000 General alarm signal Serial Number 270001AA000 – 295450AA000 84
5160-008 General alarm signal 86
5160-010 General alarm signal 88
5160-100 General alarm signal Serial Number 295451AA000 – UP 90
5190-008 Battery cut out contactor / plug (Battery connector) 92
5230-009 Voltage / battery indicator 94
5290-001 Hourmeter / speedometer 96
5310-000 Start / Stop switch Serial Number 270001AA000 – 295450AA000 98
5310-100 Start / stop switch Serial Number 295451AA000 – 340960AA000100
5310-101 Start / stop switch Serial Number 340961AA000 – UP102
5310-015 Start / stop switch104
5310-016 Start / Stop switch106
5330-000 Speed controls Serial Number 270001AA000 – 295450AA000108
5330-010 Speed control110
5330-011 Speed controls112
5330-100 Speed control Serial Number 295451AA000 – UP114
5390-021 Control cables / harnesses116
5390-023 Control cables / harnesses Serial Number 270001AA000 – 295450AA000118
5390-100 Control cables / harnesses Serial Number 295451AA000 – 319480AA000120
5390-101 Control cables / harnesses Serial Number 319481AA000 – UP122
5400-003 Electrical drive motor system124
5430-012 Motor cable, resistor126
5440-004 Direction contactors128
5460-013 Transistor panel130
5510-011 Micro switches Serial Number 270001AA000 – 295450AA000132
5510-014 Micro switches Serial Number 295451AA000 – UP134
5610-001 Pump contactor136
5710-003 PCBs logic card / box138
5750-034 Safety / position / switches / sensors140
5790-005 Control cables / harnesses142
5810-003 Pump motor assembly Serial Number 270001AA000 – 340960AA000144
5810-004 Pump motor assembly Serial Number 340961AA000 – UP146
6000 Hydraulic System148
6100-014 Hydraulc Unit150
6100-015 Hydraulic Unit (Electric lifting)152
6120-005 Hoses and pipes, connections, fixation154
6120-034 Hoses and pipes, connection, fixation (Duplex HiLo)156
7000 Operating Function – Lifting Device158
7120-014 Chains / yokes / rollers160
7120-016 Chain / yokes / rollers (Duplex HiLo)162
7130-006 Separate fork carriage164
7150-002 Mast guidance / dampers166
7310-017 Lift cylinders (Simplex)168
7310-019 Lift cylinders (Duplex HiLo)170
7310-020 Lift cylinder (Duplex Tele)172
7410-005 Forks, carpet boom, hook174
8000 Peripheral / Installation Equipment176
8340-001 Battery charger (24 Volt GNB battery pack)178
9000 Options / Attachments180
9370-002 Warning lights / alarm182
9500-008 Extra mechanical equipment184
10000 Tools186
10020-000 Special tools and lubrications188
11000 Numerical Index and Alphabetical Index190
WSX20 and WSX25 Electical Truck Alphabetical Index192
WSX20 and WSX25 Electical Truck Numerical Index200
Back Cover209
Front Cover210
General Informati on213
Parts Ordering Instructions212
Index215
0000 Chassis218
0340-023 Inspection, covers220
0350-007 Support / stabilization arms222
0400-007 Frame / chassis component224
0450-021 Motor fixation points226
0640-000 Drivers controls (speed & direction) Serial Number 270001AA000 – 295450AA000228
0640-014 Driver controls (mechanical) (Replaced by 0640-100)230
0640-016 Drivers controls (speed & direction) (Replaced by 0640-000)232
0640-017 Driver controls (mechanical) hand lower (Replaced by 0640-200)234
0640-030235
0640-030 Driver controls (mechanical) hand lower (Replaced by 0640-200)236
0640-100 Driver controls (mechanical) Serial Number 295451AA000 – UP238
0640-200 Driver controls (mechanical) hand lower240
0820-010 Finger / toe guards Serial Number 295451AA000 – 329900AA000242
0820-011 Finger / toe guards Serial Number 329900AA000 – UP244
0840-000 Driver protection Serial Number 270001AA000 – 295450AA000246
0840-010 Driver protection (Replaced by 0840-100)248
0840-012 Driver protection (Replaced by 0840-000)250
0840-100 Driver protection Serial Number 295451AA000 – UP252
0850-008 Decals, warnings (Replaced by 0850-009)254
0850-009 Decals, warnings256
1000 Motors258
1700-015 Drive motor assembly Serial Number 270001AA000 – 319480AA000260
1700-016 Drive motor assembly Serial Number 319481AA000 – 329900AA000262
1700-017 Drive motor assembly Serial Number 329901AA000 – UP264
1710-000 Pump motor assembly Serial Number 270001AA000 – 340960AA000266
1710-001 Pump motor assembly Serial Number 340961AA000 – UP268
2000 Transmission / Drive Gear270
2550-007 Mechanical drive gear unit Serial Number 270001AA000 – 310959AA000272
2550-008 Mechanical drive gear unit Serial Number 310960AA000 – UP274
3000 Brake / Wheel System276
3160-008 Brake assembly Serial Number 270001AA000 – 329900AA000278
3160-009 Brake assembly Serial Number 329901AA000 – 340960AA000280
3160-010 Brake assembly Serial Number 340960AA000 – UP282
3530-006 Drive wheel284
3550-016 Fork / support arm wheels (load wheel)286
4000 Steering System288
4110-018 Steering arm Serial Number 270001AA000 – 295450AA000290
4110-029 Steering arm Serial Number 295451AA000 – 329900AA000292
4110-030 Steering arm Serial Number 329901AA000 – UP294
4180-000 Steering bearing, radial bearing296
5000 Electrical System298
5110-005 Battery (24 volt GNB battery pack)300
5160-000 Horn Serial Number 270001AA000 – 295450AA000302
5160-008 Horn (Replaced by 5160-100)304
5160-010 Horn (Replaced by 5160-000)306
5160-100 Horn Serial Number 295451AA000 – UP308
5190-008 Battery cut out contactor / plug (battery connector)310
5230-009 Voltage / battery indicator312
5290-001 Hourmeter314
5310-000 Start / stop switch Serial Number 270001AA000 – 295450AA000316
5310-015 Start / stop switch (Replaced by 5310-100)318
5310-016 Start / stop switch (Replaced by 5310-000)320
5310-100 Start / stop switch Serial Number 295451AA000 – 340960AA000322
5310-101 Start / stop switch Serial Number 340961AA000 – UP324
5330-000 Speed controls Serial Number 270001AA000 – 295450AA000326
5330-010 Speed control (Replaced by 5330-100)328
5330-011 Speed control (Replaced by 5330-000)330
5330-100 Speed control Serial Number 295451AA000 – UP332
5390-021 Control cables / harnesses (Replaced by 5390-100)334
5390-023 Control cables / harnesses Serial Number 270001AA000 – 295450AA000336
5390-100 Control cables / harnesses Serial Number 295451AA000 – 319480AA000338
5390-101 Control cables / harnesses Serial Number 319481AA000 – 329900AA000340
5390-102 Control cables / harnesses Serial Number 329900AA000 – UP342
5400-003 Electrical drive motor system344
5430-012 Motor cable, resistor346
5440-004 Direction contactor Serial Number 272581AA000 – 329900AA000348
5440-005 Direction contactor Serial Number 329900AA000 – UP350
5460-013 Transistor panel352
5510-011 Micro switch Serial Number 270001AA000 – 295450AA000354
5510-014 Micro switch Serial Number 295451AA000 – UP356
5610-001 Pump contactor358
5710-003 PCBs logic card / box360
5750-034 Safety / position / switches / sensors362
5790-005 Control cables / harnesses364
5810-003 Pump motor assembly (Replaced by 1710-000)366
5810-004 Pump motor assembly (Replaced by 1710-001)368
6000 Hydraulic System370
6100-014 Hydraulic unit (Replaced by 6100-0015)372
6100-015 Hydraulic unit (electric lifting)374
6120-005 Hoses and pipes, connections, fixation376
6120-034 Hoses and pipes, connection, fixation (Duplex HiLo)378
7000 Operating Function – Lifting Device380
7120-014 Chains / yokes / rollers382
7120-016 Chain / yokes / rollers (Duplex HiLo)384
7130-006 Separate fork carriage386
7150-002 Mast guidance / dampers388
7310-017 Lift cylinder (Simplex)390
7310-019 Lift cylinder (Duplex HiLo)392
7310-020 Lift cylinder (Duplex Tele)394
7410-005 Forks assembly (Replaced by 7410-006)396
7410-006 Fork assembly398
8000 Peripheral / Installation Equipment400
8340-001 Battery charger (24 volt GNB battery pack)402
9000 Options / Attachments404
9370-002 Warning lights / alarm406
9500-008 Extra mechanical equipment408
10000 Tools410
10020-000 Special tools and lubrications412
11000 Alphabetical/ Numerical Index414
WSX20/25 Electrical Truck Alphabetical Index416
WSX20/25 Electrical Truck Numerical Index423
Back Cover431
Front Cover432
General Informati on435
Parts Ordering Instructions434
Index438
0000 Chassis443
0340-023 Inspection covers (shields & guards) Serial Number 272581AA000 – 437050AA000446
0340-100 Inspection covers (shields & guards) Serial Number 437050AA000 – UP448
0350-007 Support arms, stabilizers Serial Number 272581AA000 – 437050AA000450
0350-008 Support arms, stabilizers Serial Number 437050AA000 – UP452
0400-007 Frame / chassis component Serial Number 272581AA000 – 412519AA000454
0400-008 Frame / chassis component Serial Number 412520AA000 – UP456
0400-009 Frame / chassis components Serial Number 437050AA000 – UP458
0450-021 Motor fixation points (Not used on this truck)460
0640-000 Driver controls (speed & direction) Serial Number 270001AA000 – 295450AA000462
0640-014 Driver controls (speed & direction) (Replaced by 0640-100)464
0640-016 Driver controls (speed & direction) (Replaced by 0640-000)466
0640-017 Driver controls (hand lower) (Replaced by 0640-200)468
0640-030 Driver controls (hand lower) (Replaced by 0640-200)470
0640-100 Driver controls (speed & direction) Serial Number 295451AA000 – 440950AA000472
0640-200 Driver controls (hand lower) Serial Number 295451AA000 – 440950AA000474
0640-201 Driver controls (hand lower) Serial Number 412520AA000 – UP476
0820-010 Finger / toe guards (windshield) Serial Number 295451AA000 – 329900AA000478
0820-011 Finger / toe guards (windshield) Serial Number 329900AA000 – 437050AA000480
0820-100 Finger / toe guards (windshield) Serial Number 437050AA000 – UP482
0821-001 Foot guards Serial Number 437050AA000 – UP484
0840-000 Driver protection Serial Number 270001AA000 – 295450AA000486
0840-010 Driver protection (Replaced by 0840-100)488
0840-012 Driver protection (Replaced by 0840-000)490
0840-100 Driver protection Serial Number 295451AA000 – 437050AA000492
0840-101 Driver protection Serial Number 437050AA000 – UP494
0850-008 Decals, warnings (Replaced by 0850-009)496
0850-009 Decals, warnings Serial Number 272581AA000 – 437050AA000498
0850-100 Decals, warnings Serial Number 437050AA000 – UP500
1000 Motors502
1700-015 Drive motor assembly (Replaced by 1760-015)504
1700-016 Drive motor assembly (Replaced by 1760-016)506
1700-017 Drive motor assembly (Replaced by 1760-017)508
1710-000 Pump motor assembly Serial Number 270001AA000 – 340960AA000510
1710-001 Pump motor assembly Serial Number 340961AA000 – 412520AA000512
1710-002 Pump motor Serial Number 412520AA000 – UP514
1760-015 Drive motor assembly Serial Number 270001AA000 – 319480AA000516
1760-016 Drive motor assembly Serial Number 319481AA000 – 329900AA000518
1760-017 Drive motor assembly Serial Number 329901AA000 – 437050AA000520
1760-018 Drive motor Serial Number 437050AA000 – UP522
2000 Transmission / Drive Gear524
2550-007 Mechanical drive gear unit Serial Number 270001AA000 – 310959AA000526
2550-008 Mechanical drive gear unit Serial Number 310960AA000 – UP528
3000 Brake / Wheel System530
3160-008 Brake assembly Serial Number 270001AA000 – 329900AA000532
3160-009 Brake assembly Serial Number 329901AA000 – 340960AA000534
3160-010 Brake assembly Serial Number 340960AA000 – 437050AA000536
3370-100 Electromagnetic parking brake Serial Number 437050AA000 – UP538
3530-006 Drive wheel Serial Number 272581AA000 – 437050AA000540
3530-007 Drive wheel Serial Number 437050AA000 – UP542
3550-016 Fork / support arm wheels (load wheel) Serial Number 272581AA000 – UP544
4000 Steering System546
4110-018 Steering arm Serial Number 270001AA000 – 295450AA000548
4110-029 Steering arm Serial Number 295451AA000 – 329900AA000550
4110-030 Steering arm Serial Number 329901AA000 – 437050AA000552
4110-031 Steering arm Serial Number 437050AA000 – UP554
4180-000 Steering bearing Serial Number 272581AA000 – 412519AA000558
4180-001 Steering bearing Serial Number 412520AA000 – 437050AA000560
4180-100 Steering bearings Serial Number 437050AA000 – UP562
5000 Electrical System564
5110-005 Battery (24 volt GNB battery pack) Serial Number 15325001 – 30121000566
5113-100 Battery pack (GNB Pallet Pro™ battery pack) Serial Number 3121001 – UP568
5160-000 Horn Serial Number 270001AA000 – 295450AA000570
5160-008 Horn (Replaced by 5160-100)572
5160-010 Horn (Replaced by 5160-000)574
5160-100 Horn Serial Number 295451AA000 – 412519AA000576
5160-101 Horn Serial Number 412520AA000 – 437050AA000578
5160-200 General alarm signals Serial Number 437050AA000 – UP580
5190-008 Battery contactor Serial Number 272581AA000 – 437050AA000582
5190-009 Battery connector Serial Number 437050AA000 – UP584
5190-029 Battery cut out connector / contactor Serial Number 437050AA000 – UP586
5230-009 Voltage / battery indicator Serial Number 272581AA000 – 437050AA000588
5290-001 Hourmeter Serial Number 272581AA000 – 437050AA000590
5290-002 Hourmeter / battery indicator Display Serial Number 437050AA000 – UP592
5310-000 Start / stop switch Serial Number 270001AA000 – 295450AA000594
5310-015 Start / stop switch (Replaced by 5310-100)596
5310-016 Start / stop switch (Replaced by 5310-000)598
5310-100 Start / stop switch Serial Number 295451AA000 – 340960AA000600
5310-101 Start / stop switch Serial Number 340961AA000 – 437050AA000602
5310-200 Start / stop switch Serial Number 437050AA000 – UP604
5330-000 Speed controls Serial Number 270001AA000 – 295450AA000606
5330-010 Speed control (Replaced by 5330-100)608
5330-011 Speed control (Replaced by 5330-000)610
5330-100 Speed control Serial Number 295451AA000 – 437050AA000612
5390-021 Control cables / harnesses (Replaced by 5390-100)614
5390-023 Control cables / harnesses Serial Number 270001AA000 – 295450AA000616
5390-100 Control cables / harnesses Serial Number 295451AA000 – 319480AA000618
5390-101 Control cables / harnesses Serial Number 319481AA000 – 329900AA000620
5390-102 Control cables / harnesses Serial Number 329900AA000 – 334066AA000622
5390-103 Control cables / harnesses Serial Number 334067AA000 – 437050AA000624
5400-003 Electrical drive motor system Serial Number 334067AA000 – 437050AA000626
5430-012 Motor cable, resistor Serial Number 334067AA000 – 437050AA000628
5440-004 Direction contactor Serial Number 272581AA000 – 329900AA000630
5440-005 Direction contactor Serial Number 329900AA000 – 437050AA000632
5460-013 Transistor panel Serial Number 272581AA000 – 437050AA000634
5460-100 Transistor panel Serial Number 437050AA000 – UP636
5510-011 Micro switch Serial Number 270001AA000 – 295450AA000638
5510-014 Micro switch Serial Number 295451AA000 – 437050AA000640
5590-000 Work function harness / fuse Serial Number 437050AA000 – UP642
5610-001 Pump contactor Serial Number 272581AA000 – 437050AA000644
5610-100 Pump contactor Serial Number 437050AA000 – UP646
5710-003 PCBs logic card / box Serial Number 272581AA000 – 437050AA000648
5750-034 Safety / position / switches / sensors Serial Number 295451AA000 – 437050AA000650
5790-005 Control cables / harnesses Serial Number 412520AA000 – 437050AA000652
5810-003 Pump motor assembly (Replaced by 1710-000)654
5810-004 Pump motor assembly (Replaced by 1710-001)656
6000 Hydraulic System658
6100-014 Hydraulic unit (Replaced by 6100-0015)660
6100-015 Hydraulic unit Serial Number 272581AA000 – 412519AA000662
6100-016 Hydraulic unit Serial Number 412520AA000 – 437050AA000664
6100-100 Hydraulic unit Serial Number 437050AA000 – UP666
6120-005 Hoses and pipes, connections, fixation (Replaced by 6230-001)668
6120-034 Hoses & pipes, connection, fixation (Duplex HiLo) Serial Number 272518AA000 – UP670
6230-001 Hydraulic lines chassis Serial Number 272518AA000 – 437050AA000672
6230-002 Hydraulic lines chassis Serial Number 437050AA000 – UP674
6610-000 Lift cylinder (simplex) (Not used on this truck)676
6610-100 Lift cylinder (duplex HiLo) Serial Number 272518AA000 – UP678
6610-200 Lift cylinder (duplex Tele) Serial Number 272518AA000 – UP680
7000 Operating Function – Lifting Device682
7120-014 Chains / yokes / rollers (Replaced by 77120-100)684
7120-016 Chains / yokes / rollers (Duplex HiLo) (Replaced by 7120-200)686
7120-100 Chains / yokes / rollers Serial Number 272581AA000 – 437050AA000688
7120-101 Chains / yokes / rollers (Duplex Tele) Serial Number 437050AA000 – UP690
7120-200 Chains / yokes / rollers (Duplex HiLo) Serial Number 272581AA000 – 437050AA000692
7120-201 Chains / yokes / rollers (Duplex HiLo) Serial Number 437050AA000 – UP694
7130-006 Fork carriage Serial Number 272581AA000 – 437050AA000696
7130-007 Fork carriage Serial Number 437050AA000 – UP698
7150-002 Main mast guidance / dampers Serial Number 272518AA000 – UP700
7310-017 Lift cylinder (Simplex) (Not used on this truck)702
7310-019 Lift cylinder (Duplex HiLo) (Replaced by 6610-100)704
7310-020 Lift cylinder (Duplex Tele (Replaced by 6610-200))706
7410-005 Forks assembly (Replaced by 7410-006)708
7410-006 Fork assembly Serial Number 272518AA000 – UP710
8000 Peripheral / Installation Equipment712
8340-001 Battery charger (24 volt GNB battery pack) Serial Number 15325001 – 30121000714
9000 Options / Attachments716
9370-002 Warning lights / alarm Serial Number 272581AA000 – 309700AA000718
9370-003 Warning lights / alarm Serial Number 309700AA000 – 437050AA000720
9370-004 Warning lights / alarm Serial Number 437050AA000 – UP722
9420-015 Truck log device, code locking device Serial Number 437050AA000 – UP724
9500-008 Extra mechanical equipment Serial Number 272518AA000 – UP726
10000 Tools728
10010-000 Electrical controllers (Handset)730
10020-000 Special tools and lubrications (Replaced by 10020-001)732
10020-001 Special tools and lubrications734
11000 Alphabetical/ Numerical Index736
WSX20/25 Electrical Truck Alphabetical Index738
WSX20/25 Electrical Truck Numerical Index749
Back Cover761

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