BT Prime-Mover CMX60/80 Master Parts Manual – PDF DOWNLOAD

BT Prime-Mover CMX60/80 Master Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover CMX60/80 Master Parts Manual – PDF DOWNLOAD

Language : English
Pages : 793
Downloadable : Yes
File Type : PDF

308563-000 1998_August
308563-000 1998_November
308563-000 1999_October
308563-000 2001_September
308563-000 2002_March

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover CMX60/80 Master Parts Manual – PDF DOWNLOAD

Front Cover..................................................................................  2
Parts Ordering Instructions..................................................................  3
General Information..........................................................................  4
Index........................................................................................  7
0000 Chassis................................................................................. 10
	0300-000................................................................................. 11
	0340-000................................................................................. 13
	0341-000................................................................................. 15
	0342-000................................................................................. 17
	0390-000................................................................................. 19
	0640-000................................................................................. 21
	0850-000................................................................................. 23
1000 Motors.................................................................................. 26
	1750-000................................................................................. 27
	1760-100................................................................................. 29
	1760-101................................................................................. 31
2000 Transmission/Drive Gear................................................................. 34
	2550-000................................................................................. 35
3000 Brake/Wheel System...................................................................... 38
	3300-000................................................................................. 39
	3360-000................................................................................. 41
	3530-000................................................................................. 43
	3540-000................................................................................. 45
	3550-000................................................................................. 47
	3560-000................................................................................. 49
	3580-000................................................................................. 51
4000 Steering System......................................................................... 54
	4110-000................................................................................. 55
	4111-000................................................................................. 57
	4180-000................................................................................. 59
5000 Electrical System....................................................................... 62
	5160-000................................................................................. 63
	5180-000................................................................................. 65
	5190-000................................................................................. 67
	5192-100................................................................................. 69
	5192-200................................................................................. 71
	5230-000................................................................................. 73
	5290-000................................................................................. 75
	5310-000................................................................................. 77
	5310-100................................................................................. 79
	5330-000................................................................................. 81
	5360-000................................................................................. 83
	5360-100................................................................................. 85
	5390-000................................................................................. 87
	5390-100................................................................................. 89
	5430-000................................................................................. 91
	5460-000................................................................................. 93
	5460-001................................................................................. 95
	5510-000................................................................................. 97
	5521-000................................................................................. 99
	5910-000.................................................................................101
	5911-000.................................................................................103
	5921-000.................................................................................105
6000 Hydraulic System........................................................................108
	6100-000.................................................................................109
	6100-100.................................................................................111
	6125-000.................................................................................113
	6125-001.................................................................................115
	6125-100.................................................................................117
	6420-000.................................................................................119
	6420-001.................................................................................121
7000 Operating Function - Lifting Device.....................................................124
	7400-000.................................................................................125
8000 Peripheral/Installation Equipment.......................................................128
9000 Options/Attachments.....................................................................130
	9660-000.................................................................................131
	9660-100.................................................................................133
10000 Tools..................................................................................136
	10010-00.................................................................................137
	10020-00.................................................................................139
Back Cover...................................................................................141
Front Cover..................................................................................142
Parts Ordering Instructions..................................................................143
Gerneral Information.........................................................................144
Index........................................................................................147
0000 Chassis.................................................................................150
	0300-000.................................................................................151
	0340-000.................................................................................153
	0341-000.................................................................................155
	0342-000.................................................................................157
	0390-000.................................................................................159
	0640-000.................................................................................161
	0850-000.................................................................................163
1000 Motors..................................................................................166
	1750-000.................................................................................167
	1760-100.................................................................................169
	1760-101.................................................................................171
2000 Transmission/Drive Gear.................................................................174
	2550-000.................................................................................175
3000 Brake/Wheel System......................................................................178
	3300-000.................................................................................179
	3360-000.................................................................................181
	3530-000.................................................................................183
	3540-000.................................................................................185
	3550-000.................................................................................187
	3560-000.................................................................................189
	3580-000.................................................................................191
4000 Steering System.........................................................................194
	4110-000.................................................................................195
	4111-000.................................................................................197
	4180-000.................................................................................199
5000 Electrical System.......................................................................202
	5160-000.................................................................................203
	5180-000.................................................................................205
	5190-000.................................................................................207
	5192-100.................................................................................209
	5192-200.................................................................................211
	5230-000.................................................................................213
	5290-000.................................................................................215
	5310-000.................................................................................217
	5310-100.................................................................................219
	5330-000.................................................................................221
	5360-000.................................................................................223
	5360-100.................................................................................225
	5390-000.................................................................................227
	5390-100.................................................................................229
	5430-000.................................................................................231
	5460-000.................................................................................233
	5460-001.................................................................................235
	5510-000.................................................................................237
	5521-000.................................................................................239
	5910-000.................................................................................241
	5911-000.................................................................................243
	5921-000.................................................................................245
6000 Hydraulic System........................................................................248
	6100-000.................................................................................249
	6100-100.................................................................................251
	6125-000.................................................................................253
	6125-001.................................................................................255
	6125-100.................................................................................257
	6420-000.................................................................................259
	6420-001.................................................................................261
7000 Operating Function - Lifting Device.....................................................264
	7400-000.................................................................................265
8000 Peripheral/Installation Equipment.......................................................268
9000 Options/Attachments.....................................................................270
	9660-000.................................................................................271
	9660-100.................................................................................273
10000 Tools..................................................................................276
	10010-00.................................................................................277
	10020-00.................................................................................279
Numerical Index..............................................................................282
Back Cover...................................................................................291
Front Cover..................................................................................292
Parts Ordering Instructions..................................................................294
General Information..........................................................................295
Index........................................................................................299
0000 Chassis.................................................................................304
	0300-000 Frame / Chassis Serial Number 25334001 - UP.....................................306
	0340-000 Inspection covers (Shields & guards)............................................308
	0341-000 Inspection covers (“EE” electrical box).........................................310
	0342-000 Inspection covers (Splash guard)................................................312
	0390-000 Battery compartment parts.......................................................314
	0640-000 Drivers controls (speed & direction)............................................316
	0850-000 Signs, warnings.................................................................318
1000 Motors..................................................................................320
	1750-000 Pump motor......................................................................322
	1760-101 Drive motor.....................................................................324
2000 Transmission / Drive Gear...............................................................326
	2550-000 Mechanical drive gear unit......................................................328
3000 Brake / Wheel System....................................................................330
	3300-000 Parking brake system............................................................332
	3360-000 Brake drum / disc assembly......................................................334
	3530-000 Drive wheel.....................................................................336
	3540-000 Support / swivel wheel..........................................................338
	3550-000 Load wheels.....................................................................340
	3560-000 Caster wheel....................................................................342
	3580-000 Guide wheels Serial Number 25268001 - 29249000..................................344
4000 Steering System.........................................................................346
	4110-000 Steering arm / wheel (Handle stem and brake levers).............................348
	4111-000 Steering arm / wheel (Control head assembly)....................................350
	4180-000 Steering / radial bearing.......................................................352
5000 Electrical System.......................................................................354
	5160-000 General alarm signal............................................................356
	5180-000 Current collector, cable drum...................................................358
	5190-000 Battery connector...............................................................360
	5192-100 300 Amp system line contactor...................................................362
	5192-200 200/300 Amp system “EE” line contactor..........................................364
	5230-000 Voltage / battery indicator.....................................................366
	5290-000 Hourmeter / speedometer.........................................................368
	5310-000 Start / stop switch.............................................................370
	5310-100 Start / stop switch (Prime-Trak cylinder switch)................................372
	5330-000 Speed controls..................................................................374
	5360-000 Relay, electrical modules (Relay)...............................................376
	5360-100 Relay, electrical modules (Time delay)..........................................378
	5390-000 Control cables / harness (Handle head)..........................................380
	5390-100 Control cables / harness (Control wire).........................................382
	5430-000 Motor cables....................................................................384
	5460-000 Transistor panel Serial number 27179000 - 27300000..............................386
	5460-001 Transistor panel Serial number 27179000 - UP....................................388
	5510-000 Micro switches..................................................................390
	5910-000 Control circuit breaker.........................................................392
	5911-000 Power circuit breaker...........................................................394
	5921-000 Solenoid........................................................................396
6000 Hydraulic System........................................................................398
	6100-000 Hydraulic pump..................................................................400
	6100-100 Hydraulic pump (Prime-Trak).....................................................402
	6125-000 Hoses, pipes, connections, mounting points......................................404
	6125-001 Hoses, pipes, connections, mounting points......................................406
	6125-100 Prime-Trak hydraulic system assembly............................................408
	6420-000 Lift cylinder...................................................................410
	6420-001 Lift cylinder (With grease fitting).............................................412
7000 Operating Function - Lifting Device.....................................................414
	7400-000 Lift and carrying devices (Package guard).......................................416
8000 Peripheral / Installation Equipment.....................................................418
9000 Options / Attachments...................................................................420
	9660-000 Electrical heater...............................................................422
	9660-100 Electrical heater...............................................................424
10000 Tools..................................................................................426
	10010-000 Electrical controllers (Handset)...............................................428
	10020-000 Special tools and lubrications.................................................430
11000 Numerical Index........................................................................432
	CMX Electical Truck Numerical Index......................................................434
Back Cover...................................................................................441
Front Cove r.................................................................................442
Parts Ordering Instructions..................................................................444
General Information..........................................................................445
Art for index................................................................................446
Index........................................................................................448
0000 Chassis.................................................................................452
	0300-000 Frame / Chassis Serial Number 25334001 - 29249000...............................454
	0300-001 Frame / Chassis Serial Number 29249001 - UP.....................................456
	0340-000 Inspection covers (Shields & guards)............................................458
	0341-000 Inspection covers (“EE” electrical box).........................................460
	0342-000 Inspection covers (Splash guard)................................................462
	0390-000 Battery compartment parts.......................................................464
	0640-000 Drivers controls (speed & direction)............................................466
	0850-000 Signs, warnings Serial Number 25268001 - 31136000...............................468
	0850-001 Signs, warnings Serial Number 31136001 - UP.....................................470
1000 Motors..................................................................................472
	1750-000 Pump motor......................................................................474
	1760-101 Drive motor.....................................................................476
	1760-102 Drive motor.....................................................................478
2000 Transmission / Drive Gear...............................................................480
	2550-000 Mechanical drive gear unit......................................................482
3000 Brake / Wheel System....................................................................484
	3300-000 Parking brake system............................................................486
	3360-000 Brake drum / disc assembly......................................................488
	3530-000 Drive wheel.....................................................................490
	3540-000 Support / swivel wheel..........................................................492
	3550-000 Load wheels.....................................................................494
	3560-000 Caster wheel....................................................................496
	3580-000 Guide wheels Serial Number 25268001 - 29249000..................................498
	3580-001 Guide wheels Serial Number 29249001 - UP........................................500
	3580-100 Guide wheels (Skids) Serial Number 29249001 - UP................................502
4000 Steering System.........................................................................504
	4110-000 Steering arm / wheel (Handle stem and brake levers).............................506
	4111-000 Steering arm / wheel (Control head assembly)....................................508
	4180-000 Steering / radial bearing.......................................................510
5000 Electrical System.......................................................................512
	5160-000 General alarm signal............................................................514
	5180-000 Current collector, cable drum...................................................516
	5190-000 Battery connector...............................................................518
	5192-100 300 Amp system line contactor...................................................520
	5192-200 200/300 Amp system “EE” line contactor..........................................522
	5230-000 Voltage / battery indicator.....................................................524
	5290-000 Hourmeter / speedometer.........................................................526
	5310-000 Start / stop switch.............................................................528
	5310-100 Start / stop switch (Prime-Trak cylinder switch)................................530
	5330-000 Speed controls..................................................................532
	5360-000 Relay, electrical modules (Relay)...............................................534
	5360-100 Relay, electrical modules (Time delay)..........................................536
	5390-000 Control cables / harness (Handle head)..........................................538
	5390-100 Control cables / harness (Control wire).........................................540
	5430-000 Motor cables....................................................................542
	5460-000 Transistor panel Serial number 27179000 - 27300000..............................544
	5460-001 Transistor panel Serial number 27179000 - UP....................................546
	5510-000 Micro switches Serial number 25268001 - 27231000................................548
	5510-001 Micro switches Serial number 27231001 - UP......................................550
	5910-000 Control circuit breaker.........................................................552
	5911-000 Power circuit breaker...........................................................554
	5921-000 Solenoid........................................................................556
6000 Hydraulic System........................................................................558
	6100-000 Hydraulic pump..................................................................560
	6100-100 Hydraulic pump (Prime-Trak).....................................................562
	6125-000 Hoses, pipes, connections, mounting points......................................564
	6125-001 Hoses, pipes, connections, mounting points......................................566
	6125-100 Prime-Trak hydraulic system assembly............................................568
	6420-000 Lift cylinder Serial number 27179000 - 29248000.................................570
	6420-001 Lift cylinder Serial number 29248001 - UP.......................................572
	6420-100 Lift cylinder (With grease fitting) Serial number 27179000 - 29248000...........574
	6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP.................576
7000 Operating Function - Lifting Device.....................................................578
	7400-000 Lift and carrying devices (Package guard).......................................580
8000 Peripheral / Installation Equipment.....................................................582
9000 Options / Attachments...................................................................584
	9660-000 Electrical heater...............................................................586
	9660-100 Electrical heater...............................................................588
10000 Tools..................................................................................590
	10010-000 Electrical controllers (Handset)...............................................592
	10020-000 Special tools and lubrications.................................................594
11000 Alphabetical/ Numerical Index..........................................................596
	Alphabetical Index.......................................................................598
	Numerical Index..........................................................................603
Back Cover...................................................................................609
Front Cover..................................................................................610
Parts Ordering Instructions..................................................................612
General Information..........................................................................613
Art for index................................................................................614
Index........................................................................................616
0000 Chassis.................................................................................620
	0300-000 Frame / Chassis Serial Number 25334001 - 29249000...............................622
	0300-001 Frame / Chassis Serial Number 29249001 - UP.....................................624
	0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001).....................626
	0340-001 Inspection covers (Shields & guards)............................................628
	0341-000 Inspection covers (“EE” electrical box).........................................630
	0342-000 Inspection covers (Splash guard)................................................632
	0390-000 Battery compartment parts.......................................................634
	0640-000 Drivers controls (speed & direction)............................................636
	0850-000 Signs, warnings Serial Number 25268001 - 31136000...............................638
	0850-001 Signs, warnings Serial Number 31136001 - UP.....................................640
1000 Motors..................................................................................642
	1750-000 Pump motor Serial number 25268001 - 32042000....................................644
	1750-001 24 Volt Pump motor Serial number 32042000 - UP..................................646
	1760-101 Drive motor (Replaced by 1760-002)..............................................648
	1760-102 Drive motor.....................................................................650
2000 Transmission / Drive Gear...............................................................652
	2550-000 Mechanical drive gear unit......................................................654
3000 Brake / Wheel System....................................................................656
	3300-000 Parking brake system (Replaced by 3300-001).....................................658
	3300-001 Parking brake system............................................................660
	3360-000 Brake drum / disc assembly......................................................662
	3530-000 Drive wheel.....................................................................664
	3540-000 Support / swivel wheel..........................................................666
	3550-000 Load wheels.....................................................................668
	3560-000 Caster wheel....................................................................670
	3580-000 Guide wheels Serial Number 25268001 - 29249000..................................672
	3580-001 Guide wheels Serial Number 29249001 - UP........................................674
	3580-100 Guide wheels (Skids) Serial Number 29249001 - UP................................676
4000 Steering System.........................................................................678
	4110-000 Steering arm / wheel (Handle stem and brake levers).............................680
	4111-000 Steering arm / wheel (Control head assembly)....................................682
	4180-000 Steering / radial bearing.......................................................684
5000 Electrical System.......................................................................686
	5160-000 General alarm signal............................................................688
	5180-000 Current collector, cable drum...................................................690
	5190-000 Battery connector...............................................................692
	5192-100 300 Amp system line contactor...................................................694
	5192-200 200/300 Amp system “EE” line contactor..........................................696
	5230-000 Voltage / battery indicator.....................................................698
	5290-000 Hourmeter / speedometer.........................................................700
	5310-000 Start / stop switch.............................................................702
	5310-100 Start / stop switch (Prime-Trak cylinder switch)................................704
	5330-000 Speed controls..................................................................706
	5360-000 Relay, electrical modules (Relay)...............................................708
	5360-100 Relay, electrical modules (Time delay)..........................................710
	5390-000 Control cables / harness (Handle head)..........................................712
	5390-100 Control cables / harness (Control wire) (Replaced by 5390-101)..................714
	5390-101 Control cables / harness (Control wire).........................................716
	5430-000 Motor cables....................................................................718
	5460-000 Transistor panel Serial number 27179000 - 27300000..............................720
	5460-001 Transistor panel Serial number 27179000 - UP....................................722
	5510-000 Micro switches Serial number 25268001 - 27231000................................724
	5510-001 Micro switches Serial number 27231001 - UP......................................726
	5910-000 Control circuit breaker.........................................................728
	5911-000 Power circuit breaker...........................................................730
	5921-000 Solenoid........................................................................732
6000 Hydraulic System........................................................................734
	6100-000 Hydraulic pump Serial number 25268001 - 32042000................................736
	6100-001 CMX-60 Hydraulic pump Serial number 32042000 - UP...............................738
	6100-050 CMX-80 Hydraulic pump Serial number 32042000 - UP...............................740
	6100-100 Hydraulic pump (Prime-Trak).....................................................742
	6125-000 Hoses, pipes, connections, mounting points (Replace ny 6125-001)................744
	6125-001 Hoses, pipes, connections, mounting points Serial number 25268001 - 32042000....746
	6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 - UP..........748
	6125-100 Prime-Trak hydraulic system assembly Serial number 25268001 - 32042000..........750
	6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 - UP................752
	6420-000 Lift cylinder Serial number 27179000 - 29248000.................................754
	6420-001 Lift cylinder Serial number 29248001 - UP.......................................756
	6420-100 Lift cylinder (With grease fitting) Serial number 27179000 - 29248000...........758
	6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP.................760
7000 Operating Function - Lifting Device.....................................................762
	7400-000 Lift and carrying devices (Package guard).......................................764
8000 Peripheral / Installation Equipment.....................................................766
9000 Options / Attachments...................................................................768
	9660-000 Electrical heater...............................................................770
	9660-100 Electrical heater...............................................................772
10000 Tools..................................................................................774
	10010-000 Electrical controllers (Handset)...............................................776
	10020-000 Special tools and lubrications.................................................778
11000 Alphabetical/ Numerical Index..........................................................780
	Alphabetical Index.......................................................................782
	Numerical Index..........................................................................787
Back Cover...................................................................................793