BT Prime-Mover CMX60/80 Operator’s Manual – PDF DOWNLOAD

BT Prime-Mover CMX60/80 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover CMX60/80 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 695
Downloadable : Yes
File Type : PDF

302823-000 1994_April
302823-000 1994_October
302823-001 1994_December
302823-002 1995_April
302823-003 1995_October
302823-004 1996_January
302823-004 1997_September
302823-004 1998_June
302823-004 1998_October
302823-005 2002_June

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover CMX60/80 Operator’s Manual – PDF DOWNLOAD

Front Cover......................................................................  2
Important Notice.................................................................  3
Foreword.........................................................................  4
Table of Contents................................................................  5
Drive Safely.....................................................................  6
Introduction.....................................................................  7
	To New BT Prime-Mover Owners.................................................  7
	Preliminary Service..........................................................  8
	Right, Left, Front, and Rear Sides...........................................  8
	Operator.....................................................................  9
Operating Practices.............................................................. 10
	Operating Rules and Instructions............................................. 10
		Operator Qualifications.................................................. 10
		Operator Training........................................................ 11
		Operator Responsibility.................................................. 11
		When a Powered Industrial Truck is to be Left Unattended................. 12
		When a Powered Industrial Truck is Traveling............................. 12
		Loading.................................................................. 14
		Operator Prechecks and Inspection........................................ 14
Data Plate and Decals............................................................ 16
	Operating Warnings........................................................... 17
	Warning Decals............................................................... 18
Controls and Equipment........................................................... 19
	The Control Handle........................................................... 19
		Raise Switch............................................................. 20
		Lower Switch............................................................. 20
		Horn Switch.............................................................. 20
		Direction and Speed...................................................... 20
	Brake Lever Controls......................................................... 21
		Parking Brake Lever...................................................... 21
		Braking Using Plugging Function.......................................... 22
	Key Switch................................................................... 23
	Emergency Disconnect Button.................................................. 23
	Hourmeter (optional)......................................................... 24
	Battery Discharge Indicator/Hourmeter (optional)............................. 24
	BDI/Hourmeter with Lift Interrupt (optional)................................. 24
Before Operation Inspection...................................................... 25
Stopping Unit.................................................................... 28
Parking.......................................................................... 29
Battery Retainment/Care.......................................................... 30
	Adding Water................................................................. 31
	Cleaning Terminals & Cable Connections....................................... 31
Specifications and Lubrications.................................................. 32
Service Intervals................................................................ 33
Field Modifications.............................................................. 34
Back Cover....................................................................... 35
Front Cover...................................................................... 36
Important Notice................................................................. 37
Foreword......................................................................... 38
Table of Contents................................................................ 39
Drive Safely..................................................................... 40
Introduction..................................................................... 41
	To New BT Prime-Mover Owners................................................. 41
	Preliminary Service.......................................................... 42
	Right, Left, Front, and Rear Sides........................................... 42
	Operator..................................................................... 43
Operating Practices.............................................................. 44
	Operating Rules and Instructions............................................. 44
		Operator Qualifications.................................................. 44
		Operator Training........................................................ 45
		Operator Responsibility.................................................. 45
		When a Powered Industrial Truck is to be Left Unattended................. 46
		When a Powered Industrial Truck is Traveling............................. 46
		Loading.................................................................. 48
		Operator Prechecks and Inspection........................................ 48
Data Plate and Decals............................................................ 50
	Operating Warnings........................................................... 51
	Warning Decals............................................................... 52
Controls and Equipment........................................................... 53
	The Control Handle........................................................... 53
		Raise Switch............................................................. 54
		Lower Switch............................................................. 54
		Horn Switch.............................................................. 54
		Direction and Speed...................................................... 54
	Brake Lever Controls......................................................... 55
		Parking Brake Lever...................................................... 55
		Braking Using Plugging Function.......................................... 56
	Key Switch................................................................... 57
	Emergency Disconnect Button.................................................. 57
	Hourmeter (optional)......................................................... 58
	Battery Discharge Indicator/Hourmeter (optional)............................. 58
	BDI/Hourmeter with Lift Interrupt (optional)................................. 58
Before Operation Inspection...................................................... 59
Stopping Unit.................................................................... 62
Parking.......................................................................... 63
Battery Retainment/Care.......................................................... 64
	Adding Water................................................................. 65
	Cleaning Terminals & Cable Connections....................................... 65
Specifications and Lubrications.................................................. 66
Service Intervals................................................................ 67
Field Modifications.............................................................. 68
Back Cover....................................................................... 69
Front Cover...................................................................... 70
Important Notice................................................................. 71
Foreword......................................................................... 72
Table of Contents................................................................ 73
Drive Safely..................................................................... 74
Introduction..................................................................... 75
	To New BT Prime-Mover Owners................................................. 75
	Preliminary Service.......................................................... 76
	Right, Left, Front and Rear Sides............................................ 76
	Operator..................................................................... 77
Operating Practices.............................................................. 78
	Operating Rules and Instructions............................................. 78
		Operator Qualifications.................................................. 78
		Operator Training........................................................ 79
		Operator Responsibility.................................................. 79
		When a Powered Industrial Truck is to be Left Unattended................. 80
		When a Powered Industrial Truck is Traveling............................. 80
		Loading.................................................................. 82
		Operator Prechecks and Inspection........................................ 82
Data Plate and Decals............................................................ 84
	Operator Warnings............................................................ 85
	Parking Brake Warning........................................................ 86
	Warning Decals............................................................... 86
Controls and Equipment........................................................... 87
	The Control Handle........................................................... 87
		Raise Switch............................................................. 88
		Lower Switch............................................................. 88
		Horn Switch.............................................................. 88
		Direction and Speed...................................................... 88
	Brake Lever Controls......................................................... 89
		Parking Brake Lever...................................................... 89
		Braking Using Plugging Function.......................................... 90
	Dash Panel Assembly.......................................................... 91
		Prime-Trak Rocker Switch................................................. 92
		Emergency Disconnect Button.............................................. 92
		Key Switch............................................................... 92
		Battery Discharge Indicator/Hourmeter.................................... 93
		BDI/Hourmeter with Lift Interrupt (optional)............................. 93
	Remote Lift/Lower Switches................................................... 94
Before Operation Inspection...................................................... 95
Stopping Unit.................................................................... 99
Battery Retainment/Care..........................................................100
	Adding Water.................................................................101
	Cleaning Terminals & Cable Connections.......................................101
Specifications and Lubrications..................................................102
Service Intervals................................................................103
Field Modifications..............................................................104
Back Cover.......................................................................105
Front Cover......................................................................106
Important Notice.................................................................107
Foreword.........................................................................108
Table of Contents................................................................109
Drive Safely.....................................................................110
Introduction.....................................................................111
	To New BT Prime-Mover Owners.................................................111
	Preliminary Service..........................................................112
	Right, Left, Front and Rear Sides............................................112
	Operator.....................................................................113
Operating Practices..............................................................114
	Operating Rules and Instructions.............................................114
		Operator Qualifications..................................................114
		Operator Training........................................................115
		Operator Responsibility..................................................115
		When a Powered Industrial Truck is to be Left Unattended.................116
		When a Powered Industrial Truck is Traveling.............................116
		Loading..................................................................118
		Operator Prechecks and Inspection........................................118
Data Plate and Decals............................................................120
	Operating Warnings...........................................................121
	Parking Brake Warnings.......................................................122
	Warning Decals...............................................................122
Controls and Equipment...........................................................123
	The Control Handle...........................................................123
		Raise Switch.............................................................124
		Lower Switch.............................................................124
		Horn Switch..............................................................124
		Direction and Speed......................................................124
	Brake Lever Controls.........................................................125
		Parking Brake Lever......................................................125
		Braking Using Plugging Function..........................................126
	Dash Panel Assembly..........................................................127
		Prime-Trak Rocker Switch.................................................128
		Emergency Disconnect Button..............................................128
		Key Switch...............................................................128
		Battery Discharge Indicator/Hourmeter....................................129
		BDI/Hourmeter with Lift Interrupt (optional).............................129
	Remote Lift/Lower Switches...................................................130
Before Operation Inspection......................................................131
Stopping Unit....................................................................135
Parking..........................................................................136
Battery Retainment/Care..........................................................137
	Adding Water.................................................................138
	Cleaning Terminals & Cable Connections.......................................138
Specifications and Lubrications..................................................139
Service Intervals................................................................140
Field Modifications..............................................................141
Back Cover.......................................................................143
Front Cover......................................................................144
Important Notice.................................................................145
Foreword.........................................................................146
Table of Contents................................................................147
Drive Safely.....................................................................148
Introduction.....................................................................149
	To New BT Prime-Mover Owners.................................................149
	Preliminary Service..........................................................150
	Right, Left, Front and Rear Sides............................................150
	Operator.....................................................................151
Operating Practices..............................................................152
	Operating Rules and Instructions.............................................152
		Operator Qualifications..................................................152
		Operator Training........................................................153
		Operator Responsibility..................................................153
		When a Powered Industrial Truck is to be Left Unattended.................154
		When a Powered Industrial Truck is Traveling.............................154
		Loading..................................................................156
		Operator Prechecks and Inspection........................................156
Data Plate and Decals............................................................158
	Operating Warnings...........................................................159
	Parking Brake Warning........................................................160
	Warning Decals...............................................................160
Controls and Equipment...........................................................161
	The Control Handle...........................................................161
		Raise Switch.............................................................162
		Lower Switch.............................................................162
		Horn Switch..............................................................162
		Direction and Speed......................................................162
	Brake Lever Controls.........................................................163
		Parking Brake Lever......................................................163
		Braking Using Plugging Function..........................................164
	Dash Panel Assembly..........................................................165
		Prime-Trak Rocker Switch.................................................166
		Emergency Disconnect Button..............................................166
		Key Switch...............................................................166
		Battery Discharge Indicator/Hourmeter....................................167
		BDI/Hourmeter with Lift Interrupt (optional).............................167
	Remote Lift/Lower Switches...................................................168
	Load Backrest (optional).....................................................169
Before Operation Inspection......................................................170
Stopping Unit....................................................................174
Parking..........................................................................175
Battery Retainment/Care..........................................................176
	Adding Water.................................................................177
	Cleaning Terminals & Cable Connections.......................................177
Specifications and Lubrications..................................................178
Service Intervals................................................................179
Field Modifications..............................................................180
Back Cover.......................................................................181
Front Cover......................................................................182
Important Notice.................................................................183
Foreword.........................................................................184
Table of Contents................................................................185
Drive Safely.....................................................................186
Introduction.....................................................................187
	To New BT Prime-Mover Owners.................................................187
Preliminary Service..............................................................188
	Right, Left, Front and Rear Sides............................................188
Operator.........................................................................189
Operating Practices..............................................................190
	Operating Rules and Instructions.............................................190
		Operator Qualifications..................................................190
		Operator Training........................................................191
		Operator Responsibility..................................................191
		When a Powered Industrial Truck is to be Left Unattended.................192
		When a Powered Industrial Truck is Traveling.............................192
		Loading..................................................................194
		Operator Prechecks and Inspection........................................194
Data Plate and Decals............................................................196
	Operating Warnings...........................................................197
	Parking Brake Warning........................................................198
	Warning Decals...............................................................198
Controls and Equipment...........................................................199
	The Control Handle...........................................................199
		Raise Switch.............................................................200
		Lower Switch.............................................................200
		Horn Switch..............................................................200
		Direction and Speed......................................................200
	Brake Lever Controls.........................................................201
		Parking Brake Lever......................................................201
		Braking Using Plugging Function..........................................202
	Dash Panel Assembly..........................................................203
		Prime-Trak Rocker Switch.................................................204
		Emergency Disconnect Button..............................................204
		Key Switch...............................................................204
		Battery Discharge Indicator/Hourmeter....................................205
		BDI/Hourmeter with Lift Interrupt (optional).............................205
	Remote Lift/Lower Switches...................................................206
	Tilting Control Handle.......................................................207
Before Operation Inspection......................................................208
Stopping Unit....................................................................212
Parking..........................................................................213
Battery Retainment/Care..........................................................214
	Adding Water.................................................................215
	Terminals & Cable Connections................................................215
Specifications and Lubrications..................................................216
Service Intervals................................................................217
Field Modifications..............................................................218
Back Cover.......................................................................219
Front Cover......................................................................220
Operator's Warning...............................................................221
Foreword.........................................................................222
Table of Contents................................................................223
Safety Regulations...............................................................225
	Warning Symbols..............................................................225
	Prohibitory Symbols..........................................................226
	Ordinance Symbols............................................................226
	General Safety Regulations...................................................227
		Control..................................................................227
		Operating the Truck......................................................228
		Operator's Responsibility................................................229
		Working Area.............................................................230
		Driving and Conduct While Driving........................................231
		Handling Loads...........................................................233
		Parking the Truck........................................................234
		Handling the Battery.....................................................235
		Maintenance and Repair...................................................236
Warning and Information Signs....................................................237
	Warning and Information Signs................................................237
	Warning Decals...............................................................238
Presentation of Truck............................................................239
	Application Area for BT's Trucks.............................................240
	Prohibited Applications for BT's Trucks......................................240
	Truck Data...................................................................241
	CMX Truck Dimensions.........................................................242
	Data Plate...................................................................243
Presentation of Main Components..................................................244
Controls and Instruments.........................................................246
	Control Handle...............................................................246
		Control for Raising the Forks............................................247
		Control for Lowering the Forks...........................................247
		Horn.....................................................................248
		Travel Direction Selector and Speed Control..............................248
		Brake Lever Controls.....................................................249
			Braking Using Plugging Function......................................250
	Dash Controls and Locations..................................................251
		Prime-Trak Switch........................................................251
		Emergency Disconnect Switch..............................................251
		Key Switch...............................................................252
		BDI/Hourmeter with Lift Interrupt........................................253
		Battery Discharge Indicator (BDI)........................................253
		Hourmeter................................................................254
	Remote Lift/Lower Switches...................................................255
	Tilting Control Handle.......................................................256
Driving..........................................................................257
	Starting the Truck...........................................................258
	Braking......................................................................260
	Steering.....................................................................262
	Parking the Truck............................................................263
Transporting Loads...............................................................264
	General......................................................................264
	Collecting a Load............................................................267
	Leaving a Load...............................................................268
Battery..........................................................................269
	Type of Battery..............................................................269
	Changing the Battery.........................................................269
	Charging the Battery.........................................................271
		General Prohibition......................................................271
		Pre-charging.............................................................272
		During Charging..........................................................272
		After Charging...........................................................273
	Battery Maintenance..........................................................274
Daily Service/Safety Checks......................................................276
Maintenance......................................................................280
	General Information..........................................................280
	Safety Regulations with Maintenance Work.....................................280
	Cleaning and Washing.........................................................284
		General..................................................................284
		External Cleaning........................................................284
		Cleaning the Motor Compartment...........................................284
		Electrical Components....................................................285
	Maintenance Chart............................................................286
	Lubrication Chart............................................................290
	Approved Oils and Grease.....................................................291
Transporting and Storing the Truck...............................................292
	Truck's Dimensions and Weight as Standard....................................292
	Lifting the Truck............................................................292
	Towing and Transporting a Disabled Truck.....................................293
	Storing the Truck............................................................294
		Battery..................................................................294
		Hydraulic System.........................................................294
		Drive Unit...............................................................294
	Starting After a Period of Disuse............................................294
Recycling/Discarding.............................................................295
	Discarding the Battery.......................................................295
	Scrapping the Truck..........................................................295
		Chassis..................................................................295
		Hydraulic System.........................................................296
		Electrical System........................................................296
Back Cover.......................................................................297
Front Cover......................................................................298
Operator's Warning...............................................................299
Foreward.........................................................................300
Table of Contents................................................................301
Safety Regulations...............................................................303
	Warning Symbols..............................................................303
	Prohibitory Symbols..........................................................304
	Ordinance Symbols............................................................304
	General Safety Regulations...................................................305
		Control..................................................................305
		Operating the Truck......................................................306
		Operator's Responsibility................................................307
		Working Area.............................................................308
		Driving and Conduct While Driving........................................309
		Handling Loads...........................................................312
		Parking the Truck........................................................313
		Handling the Battery.....................................................314
		Maintenance and Repair...................................................315
Warning and Information Signs....................................................316
	Warning Decals...............................................................316
Presentation of Truck............................................................317
	Application Area for BT's Trucks.............................................318
	Prohibited Applications for BT's Trucks......................................318
	Truck Data...................................................................319
	CMX Truck Dimensions.........................................................320
	Data Plate...................................................................321
Presentation of Main Components..................................................322
Controls and Instruments.........................................................324
	Control Handle...............................................................324
		Control for Raising the Forks............................................325
		Control for Lowering the Forks...........................................325
		Travel Direction Selector and Speed Control..............................326
		Horn.....................................................................326
	Steering Control Handle/Brake Control........................................327
		Parking Brake (B1).......................................................327
		Travel Brake (B2)........................................................327
Braking Using Plugging Function..................................................328
Dash Controls and Locations......................................................329
	Prime-Trak Switch............................................................329
	Emergency Disconnect Switch..................................................329
	Key Switch...................................................................330
	BDI/Hourmeter with Travel Interrupt..........................................331
	Battery Discharge Indicator (BDI)............................................331
	Hourmeter....................................................................332
Location of the Remote Lift/Lower Switches.......................................333
	Remote Lift/Lower Switches...................................................333
Driving..........................................................................334
	Starting the Truck...........................................................335
	Braking......................................................................337
	Steering.....................................................................339
	Parking the Truck............................................................340
Transporting Loads...............................................................341
	General......................................................................341
	Collecting a Load............................................................344
	Leaving a Load...............................................................345
Battery..........................................................................346
	Type of Battery..............................................................346
	Changing the Battery.........................................................346
	Charging the Battery.........................................................348
		Pre-charging.............................................................349
		During Charging..........................................................349
		After Charging...........................................................350
	Battery Maintenance..........................................................351
		Each Week................................................................351
		Each Month...............................................................352
Daily Service/Safety Checks......................................................353
	Special Equipment............................................................356
Maintenance......................................................................357
	General Information..........................................................357
	Safety Regulations with Maintenance Work.....................................357
	Maintenance Work that can be Carried Out by You..............................360
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....360
	Other Service and Repair Work................................................360
	Cleaning and Washing.........................................................361
		General..................................................................361
		External Cleaning........................................................361
		Cleaning the Motor Compartment...........................................361
		Electrical Components....................................................362
	Maintenance Chart............................................................363
	Lubrication Chart............................................................367
	Approved Oils and Grease.....................................................368
Transporting and Storing the Truck...............................................369
	Lifting the Truck............................................................369
	Towing and Transporting a Disabled Truck.....................................370
	Storing the Truck............................................................371
		Battery..................................................................371
		Hydraulic System.........................................................371
		Drive Unit...............................................................371
	Starting After a Period of Disuse............................................371
Recycling/Discarding.............................................................372
	Discarding the Battery.......................................................372
	Scrapping the Truck..........................................................372
		Chassis..................................................................372
		Hydraulic System.........................................................373
		Electrical System........................................................373
Back Cover.......................................................................375
Front Cover......................................................................376
Operator's Warning...............................................................377
Foreword.........................................................................378
Table of Contents................................................................379
Safety Regulations...............................................................381
	Warning Symbols..............................................................381
	Prohibitory Symbols..........................................................382
	General Safety Regulations...................................................383
		Control..................................................................383
		Operating the Truck......................................................384
		Operator's Responsibility................................................385
		Working Area.............................................................386
		Driving and Conduct While Driving........................................387
		Handling Loads...........................................................389
		Parking the Truck........................................................390
		Handling the Battery.....................................................391
		Maintenance and Repair...................................................392
Warning and Information Signs....................................................393
	Warning Decals...............................................................394
Presentation of Truck............................................................395
	Application Area for BT's Trucks.............................................396
	Prohibited Applications for BT's Trucks......................................396
	Truck Data...................................................................397
	Truck Battery Dimensions.....................................................397
	CMX Truck Dimensions.........................................................398
	Data Plate...................................................................399
Presentation of Main Components..................................................400
Controls and Instruments.........................................................402
	Control Handle...............................................................402
		Control for Raising the Forks............................................403
		Control for Lowering the Forks...........................................403
		Horn.....................................................................404
		Travel Direction Selector and Speed Control..............................404
		Brake Lever Controls.....................................................405
			Braking Using Plugging Function......................................406
	Dash Controls and Locations..................................................407
		Prime-Trak Switch........................................................407
		Emergency Disconnect Switch..............................................407
		Key Switch...............................................................408
		BDI/Hourmeter with Lift Interrupt........................................409
		Battery Discharge Indicator (BDI)........................................409
		Hourmeter................................................................410
	Remote Lift/Lower Switches...................................................411
	Tilting Control Handle.......................................................412
Driving..........................................................................413
	Starting the Truck...........................................................414
	Braking......................................................................416
	Steering.....................................................................418
	Parking the Truck............................................................419
Transporting Loads...............................................................420
	General......................................................................420
	Collecting a Load............................................................423
	Leaving a Load...............................................................424
Battery..........................................................................425
	Type of Battery..............................................................425
	Changing the Battery.........................................................425
	Charging the Battery.........................................................427
		General Prohibition......................................................427
		Pre-charging.............................................................428
		During Charging..........................................................428
		After Charging...........................................................429
	Battery Maintenance..........................................................430
Daily Service/Safety Checks......................................................432
Maintenance......................................................................436
	General Information..........................................................436
	Safety Regulations with Maintenance Work.....................................436
	Cleaning and Washing.........................................................440
		General..................................................................440
		External Cleaning........................................................440
		Cleaning the Motor Compartment...........................................440
		Electrical Components....................................................441
	Maintenance Chart............................................................442
	Lubrication Chart............................................................446
	Approved Oils and Grease.....................................................447
Transporting and Storing the Truck...............................................448
	Truck's Dimensions and Weight as Standard....................................448
	Lifting the Truck............................................................448
	Towing and Transporting a Disabled Truck.....................................449
	Storing the Truck............................................................450
		Battery..................................................................450
		Hydraulic System.........................................................450
		Drive Unit...............................................................450
	Starting After a Period of Disuse............................................450
Recycling/Discarding.............................................................451
	Discarding the Battery.......................................................451
	Scrapping the Truck..........................................................451
		Chassis..................................................................451
		Hydraulic System.........................................................452
		Electrical System........................................................452
Back Cover.......................................................................453
Front Cover......................................................................454
Operator's Warning...............................................................455
Foreward.........................................................................456
Table of Contents................................................................457
Safety Regulations...............................................................459
	Warning Symbols..............................................................459
	Warning Levels...............................................................459
	Prohibitory Symbols..........................................................460
	Ordinance Symbols............................................................460
	General Safety Regulations...................................................461
		Control..................................................................461
		Operating the Truck......................................................462
		Operator's Responsibility................................................463
		Working Area.............................................................464
		Driving and Conduct While Driving........................................465
		Handling Loads...........................................................467
		Parking the Truck........................................................468
		Handling the Battery.....................................................469
		Maintenance and Repair...................................................470
Warning and Information Signs....................................................471
	Warning Decals...............................................................472
Presentation of Truck............................................................473
	Application Areas for BT's Trucks............................................474
	Truck Data...................................................................475
	Truck Battery Dimensions.....................................................475
	CMX Truck Dimensions.........................................................476
	Data Plate...................................................................477
Presentation of Main Components..................................................478
Controls and Instruments.........................................................480
	Control Handle...............................................................480
	Control for Raising the Forks................................................481
	Control for Lowering the Forks...............................................481
	Horn.........................................................................482
	Travel Direction Selector and Speed Control..................................482
	Brake Lever Controls.........................................................483
	Braking Using Plugging Function..............................................484
	Dash Controls and Locations..................................................485
		Prime-Trak Switch........................................................485
		Emergency Disconnect Switch..............................................485
		Key Switch...............................................................486
		BDI/Hourmeter with Lift Interrupt........................................487
		Battery Discharge Indicator (BDI)........................................487
		Hourmeter................................................................488
	Remote Lift/Lower Switches...................................................489
	Adjustable Tilting Control Handle............................................490
Driving..........................................................................491
	Starting the Truck...........................................................492
	Braking......................................................................494
	Steering.....................................................................496
	Parking the Truck............................................................497
Transporting Loads...............................................................498
	General......................................................................498
	Collecting a Load............................................................501
	Leaving a Load...............................................................502
Battery..........................................................................503
	Type of Battery..............................................................503
	Changing the Battery.........................................................503
	Charging the Battery.........................................................505
		General Prohibition......................................................505
	Pre-charging.................................................................506
		During Charging..........................................................506
		After Charging...........................................................507
	Battery Maintenance..........................................................508
		Each Week................................................................508
		Each Month...............................................................509
Daily Service/Safety Checks......................................................510
	Special Equipment............................................................513
Maintenance......................................................................514
	General Information..........................................................514
	Safety Regulations with Maintenance Work.....................................514
	Maintenance Work that can be Carried Out by You..............................517
	Maintenance Work that May be Carried out by Trained Maintenance Personnel....517
	Other Service and Repair Work................................................517
	Cleaning and Washing.........................................................518
		General..................................................................518
		External Cleaning........................................................518
		Cleaning the Motor Compartment...........................................518
		Electrical Components....................................................519
	Maintenance Chart............................................................520
	Lubrication Chart............................................................524
	Approved Oils and Grease.....................................................525
Transporting and Storing the Truck...............................................526
	Lifting the Truck............................................................526
	Towing and Transporting a Disabled Truck.....................................527
	Storing the Truck............................................................528
		Battery..................................................................528
		Hydraulic System.........................................................528
		Drive Unit...............................................................528
	Starting After a Period of Disuse............................................528
Recyling/Discarding..............................................................529
	Discarding the Battery.......................................................529
	Scrapping the Truck..........................................................529
	Hydraulic System.............................................................530
	Electrical System............................................................530
Back Cover.......................................................................531
Front Cover......................................................................532
Operator's Warning...............................................................533
Foreward.........................................................................534
Table of Contents................................................................535
Safety Regulations...............................................................537
	Warning Symbols..............................................................537
	Prohibitory Symbols..........................................................538
	Ordinance Symbols............................................................538
	General Safety Regulations...................................................539
		Control..................................................................539
		Operating the Truck......................................................540
		Operator's Responsibility................................................541
		Working Area.............................................................542
		Driving and Conduct While Driving........................................543
		Handling Loads...........................................................546
		Parking the Truck........................................................547
		Handling the Battery.....................................................548
		Maintenance and Repair...................................................549
Warning and Information Signs....................................................550
	Warning Decals...............................................................550
Presentation of Truck............................................................551
	Application Area for BT's Trucks.............................................552
	Prohibited Applications for BT's Trucks......................................552
	Truck Data...................................................................553
	CMX Truck Dimensions.........................................................554
	Data Plate...................................................................555
Presentation of Main Components..................................................556
Controls and Instruments.........................................................558
	Control Handle...............................................................558
		Control for Raising the Forks............................................559
		Control for Lowering the Forks...........................................559
		Travel Direction Selector and Speed Control..............................560
		Horn.....................................................................560
	Steering Control Handle/Brake Control........................................561
		Parking Brake (B1).......................................................561
		Travel Brake (B2)........................................................561
Braking Using Plugging Function..................................................562
Dash Controls and Locations......................................................563
	Prime-Trak Switch............................................................563
	Emergency Disconnect Switch..................................................563
	Key Switch...................................................................564
	BDI/Hourmeter with Travel Interrupt..........................................565
	Battery Discharge Indicator (BDI)............................................565
	Hourmeter....................................................................566
Location of the Remote Lift/Lower Switches.......................................567
	Remote Lift/Lower Switches...................................................567
Driving..........................................................................568
	Starting the Truck...........................................................569
	Braking......................................................................571
	Steering.....................................................................573
	Parking the Truck............................................................574
Transporting Loads...............................................................575
	General......................................................................575
	Collecting a Load............................................................578
	Leaving a Load...............................................................579
Battery..........................................................................580
	Type of Battery..............................................................580
	Changing the Battery.........................................................580
	Charging the Battery.........................................................582
		Pre-charging.............................................................583
		During Charging..........................................................583
		After Charging...........................................................584
	Battery Maintenance..........................................................585
		Each Week................................................................585
		Each Month...............................................................586
Daily Service/Safety Checks......................................................587
	Special Equipment............................................................590
Maintenance......................................................................591
	General Information..........................................................591
	Safety Regulations with Maintenance Work.....................................591
	Maintenance Work that can be Carried Out by You..............................594
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....594
	Other Service and Repair Work................................................594
	Cleaning and Washing.........................................................595
		General..................................................................595
		External Cleaning........................................................595
		Cleaning the Motor Compartment...........................................595
		Electrical Components....................................................596
	Maintenance Chart............................................................597
	Lubrication Chart............................................................601
	Approved Oils and Grease.....................................................602
Transporting and Storing the Truck...............................................603
	Lifting the Truck............................................................603
	Towing and Transporting a Disabled Truck.....................................604
	Storing the Truck............................................................605
		Battery..................................................................605
		Hydraulic System.........................................................605
		Drive Unit...............................................................605
	Starting After a Period of Disuse............................................605
Recycling/Discarding.............................................................606
	Discarding the Battery.......................................................606
	Scrapping the Truck..........................................................606
		Chassis..................................................................606
		Hydraulic System.........................................................607
		Electrical System........................................................607
Back Cover.......................................................................609
Front Cover......................................................................610
Foreword.........................................................................613
	Standard Compliance..........................................................614
	Dimensions and capacities....................................................614
Table of Contents................................................................615
Safety Regulations...............................................................618
	Warning symbols..............................................................618
	Prohibitory symbols..........................................................619
	Ordinance symbols............................................................619
	General safety regulations...................................................620
Warning and information decals...................................................631
	Warning decals...............................................................632
Presentation of truck............................................................633
	Truck data...................................................................635
	Truck battery dimensions.....................................................635
	CMX60/80 truck dimensions....................................................636
	Data plate...................................................................637
Presentation of main components..................................................638
Controls and instruments.........................................................640
	Control for Raising the Forks................................................641
	Control for Lowering the Forks...............................................641
	Horn.........................................................................642
	Travel Direction Selector and Speed Control..................................642
	Brake Lever Controls.........................................................643
	Prime-Trak Switch............................................................645
	Master control on/off switch.................................................645
	Key Switch...................................................................646
	BDI/Hourmeter with lift interrupt............................................647
	Battery Discharge Indicator (BDI)............................................647
	Hourmeter....................................................................648
	Remote lift/Lower switches...................................................649
	Tilting Control Handle.......................................................650
Driving..........................................................................651
	Starting the truck...........................................................652
	Braking......................................................................654
	Steering.....................................................................655
	Parking the truck............................................................656
Transporting loads...............................................................657
	General......................................................................657
	Collecting a load............................................................660
	Leaving a load...............................................................661
Daily service/safety checks......................................................662
	Special equipment............................................................664
Maintenance......................................................................665
	Safety regulations with maintenance work.....................................665
	Maintenance work that can be carried out by you..............................668
	Maintenance work that may be carried out by trained maintenance personnel....668
	Cleaning and washing.........................................................669
	General......................................................................669
	External cleaning............................................................669
	Cleaning the motor compartment...............................................669
	Electrical components........................................................670
	Maintenance chart............................................................671
	Lubrication chart............................................................675
	Cleaning and washing.........................................................669
Transporting and storing the truck...............................................678
	Lifting the truck............................................................678
	Towing and transporting a disabled truck.....................................679
	Storing the truck............................................................680
	Starting after a period of disuse............................................680
Appendix A, Section OSHA regulations.............................................681
Appendix B, Battery..............................................................685
	Charging the battery.........................................................687
	After charging...............................................................689
	Battery maintenance..........................................................689
		A........................................................................691
		B........................................................................691
		C........................................................................691
		D........................................................................691
		F........................................................................692
		G........................................................................692
		L........................................................................692
		M........................................................................692
		N........................................................................692
		O........................................................................692
		P........................................................................692
		S........................................................................693
		T........................................................................693
		W........................................................................693
		A........................................................................691
		B........................................................................691
		C........................................................................691
		D........................................................................691
		F........................................................................692
		G........................................................................692
		L........................................................................692
		M........................................................................692
		N........................................................................692
		O........................................................................692
		P........................................................................692
		S........................................................................693
		T........................................................................693
		W........................................................................693
Index............................................................................691
B a c k C o v e r................................................................695

S.S 06/24